Nilfisk-Advance SR 1100 P/B Bedienungsanleitung

SR 1100 P/B

SR 5110 P/B

S30N1100(1)2002-01

MANUALE DI ASSISTENZA

SERVICE MANUAL

Nilﬁsk-Advance Italia S.p.A

Località Novella Terza

686 Guardamiglio (Lodi) Italia

www.nilﬁsk-advance.com

Phone: +39 0377 4511 4

Fax: +39 0377 51443

Printed in Italy

SERVICE MANUAL

S30N1100(1) 00 -01 65

INDEX

GENERAL INFORMATION 67

HOOD SUPPORT ROD SAFETY DEVICE 67

MACHINE LIFTING 67

MACHINE TRANSPORTATION 67

MACHINE PUSHING OR TOWING 67

OTHER AVAILABLE MANUALS 67

SAFETY - ACCIDENT PREVENTION 68

GENERAL SAFETY RULES 68

TECHNICAL DATA 69

SAFETY CODES 71

MAINTENANCE 7

SCHEDULED MAINTENANCE 7

MACHINE NOMENCLATURE 74

MACHINE NOMENCLATURE (CONTINUE) 75

SPECIFIC COMPONENTS FOR THE PETROL VERSION ENGINE 76

SWEEPING SYSTEM 77

VISUAL INSPECTION OF THE BELT FROM THE ENGINE TO THE MAIN BRUSH 77

BELT REPLACEMENT 77

MAIN BRUSH HEIGHT ADJUSTMENT 78

MAIN BRUSH REPLACEMENT 78

SIDE BRUSH HEIGHT ADJUSTMENT 79

SIDE BRUSH REPLACEMENT 80

SIDE BRUSH LIFTING CABLE/LEVER REMOVAL 81

LEFT SIDE BRUSH KIT ASSEMBLY (OPTIONAL) 8

SIDE BRUSH MICRO-SWITCH ADJUSTMENT 84

MAIN BRUSH MOTOR ELECTRICAL INPUT CHECK 85

MAIN BRUSH MOTOR REPLACEMENT 86

MAIN BRUSH MOTOR BRUSHES (OR CARBON BRUSHES) CHECK AND REPLACEMENT 87

SIDE BRUSH MOTOR ELECTRICAL INPUT CHECK 88

SIDE BRUSH MOTOR REPLACEMENT 89

SIDE BRUSH MOTOR BRUSHES (OR CARBON BRUSHES) CHECK AND REPLACEMENT 90

MAIN BRUSH ACTUATOR REMOVAL 91

FLAP 92

FLAP HEIGHT AND OPERATION CHECK (AND ADJUSTMENT) 9

SIDE FLAP REPLACEMENT 93

REAR FLAP REPLACEMENT 93

FRONT FLAP REPLACEMENT 94

FRONT FLAP CONTROL CABLE REPLACEMENT 95

DUST AND DEBRIS COLLECTION SYSTEM 96

PANEL FILTER CLEANING AND INTEGRITY CHECK 96

INTAKE ELECTRIC FAN REMOVAL 97

FILTER SHAKER OPERATION CHECK 98

FILTER SHAKER ELECTRIC MOTOR REPLACEMENT 98

STEERING AND BRAKING SYSTEM 99

STEERING CHAIN CHECK AND CLEANING 99

SERVO BRAKE AND PARKING BRAKE ADJUSTMENT 99

BRAKE ASSEMBLY REMOVAL 100

BRAKE CONTROL CABLE REMOVAL 101

STEERING CHAIN/BEARING REMOVAL 10

TRACTION SYSTEM 104

TRACTION MOTOR ELECTRICAL INPUT CHECK 104

SERVICE MANUAL

66 S30N1100(1) 00 -01

TRACTION MOTOR AND/OR TRACTION BEARING REPLACEMENT 105

TRACTION MOTOR BRUSH CHECK AND REPLACEMENT 107

MACHINE RUNNING CONSENT MICRO-SWITCH ADJUSTMENT 108

ACCELERATOR POTENTIOMETER ADJUSTMENT 109

MACHINE RUNNING CONSENT MICRO-SWITCH REMOVAL 110

OTHER SYSTEMS 111

FLASHING LIGHT AND SUPPORT INSTALLATION (OPTIONAL) 111

ADVANCE BUMPER INSTALLATION (OPTIONAL) 11

SCREW AND NUT TIGHTENING CHECK 113

ELECTRICAL SYSTEM 114

BATTERY REMOVAL, INSTALLATION, MAINTENANCE AND CHARGING 114

FUSE REPLACEMENT 114

POWER ELECTRONIC BOARD REPLACEMENT 115

COMPONENT LAYOUTI 116

WIRING DIAGRAM 118

PETROL VERSION ENGINE 120

ENGINE MANUAL START (EMERGENCY CONDITION), WITH THE BATTERY COMPLETELY

DISCHARGED 1 0

ENGINE AIR FILTER CLEANING 1 1

ENGINE OIL REPLACEMENT 1

CHECK AND TENSION OF THE BELT FROM THE ENGINE TO THE DYNAMOTOR 1 3

REPLACEMENT OF THE BELT FROM THE ENGINE TO THE DYNAMOTOR 1 4

DYNAMOTOR REMOVAL 1 5

DYNAMOTOR BRUSH/CARBON BRUSH CHECK AND REPLACEMENT 1 6

TROUBLESHOOTING 127

ELECTRICAL PART 1 7

MECHANICAL PART 1 7

SERVICE MANUAL

GENERAL INFORMATION

S30N1100(1) 00 -01 67

GENERAL INFORMATION

HOOD SUPPORT ROD SAFETY DEVICE

MACHINE LIFTING

MACHINE TRANSPORTATION

MACHINE PUSHING OR TOWING

OTHER AVAILABLE MANUALS

The following manuals are available by Nilfisk Literature Service Department:

– SR 1100 P/B Part List – Nilfisk From Number S3 NM5110(5) 001-08

– SR 1100 P/B Use and Maintenance Manual - Nilfisk From Number S31NI51 0(3) 001-03

– Eco Troubleshooting Pocket Book

– User’s Manual for Honda petrol version engine

NOTICE!

Ensure that the support rod safety device (36) is inserted whenever you work under the open

hood (21).

WARNING!

Do not work under the lifted machine if it is not securely fixed.

WARNING!

Before transporting the machine, ensure that:

•All doors and carters are closed

•The ignition key is not inserted

•The machine is fastened to the mean of transportation

WARNING!

Do not move the machine by pushing or towing it, unless you follow the procedures described

in the Use and Maintenance Manual. If you do not follow the specified procedures the machine

can be damaged.

SERVICE MANUAL

GENERAL INFORMATION

68 S30N1100(1) 00 -01

SAFETY - ACCIDENT PREVENTION

Nilfisk uses the following symbols to indicate potentially dangerous situations. Always read carefully this

information and take the necessary precautions to protect people and objects.

GENERAL SAFETY RULES

Specific warnings and cautions to inform about potential damages to people and machine are shown below.

DANGER !

Indicates the risk of being injured or the risk of death.

WARNING !

Indicates the risk of being injured.

CAUTION !

Indicates the risk of light injuries to people, machine or other objects.

WARNING!

To perform maintenance/repair procedures turn the machine ignition key to OFF position,

activate the parking brake and disconnect the battery.

This machine must be used by qualified and authorized personnel only.

Keep the battery far from sparks, flames and smoke. During the normal operation explosive

gases are delivered.

Do not wear jewels when working near electrical components.

Do not work under the lifted machine if it is not securely fixed.

Do not operate the machine near inflammable liquids or vapors.

Make sure the hood support rod is securely fixed when working under the open hood.

Instructions for petrol version engines:

–Do not refuel the machine in closed or not ventilated areas.

–Do not smoke and do not bring naked flames in the area where the machine is refueled.

–Do not fill the fuel tank completely; there must be no fuel at the tank entry.

–Check that the fuel tank cap is correctly closed.

–After each refueling, clean the tank area and allow the vapors to dissipate before starting

the engine.

–Exhaust gases contain carbon monoxide, a very poisonous gas that is odorless and

colorless; avoid inhaling it. Do not keep the engine running in a not ventilated room.

–Do not incline the engine more than 20°or the fuel can come out of the tank.

SERVICE MANUAL

GENERAL INFORMATION

S30N1100(1) 00 -01 69

TECHNICAL DATA

Dimensions

Cleaning width with 1 side brush 35 in (900 mm)

Cleaning width with side brushes 43 in (1,100 mm)

Machine length 54 in (1,376 mm)

Machine width with one side brush 37.5 in (950 mm)

Machine width with one side brush 43 in (1,09 mm)

Machine height, at the steering wheel 47 in (1,193 mm)

Machine height, with the hood open 60 in (1,5 0 mm)

Minimum height from ground in (55 mm)

Front wheel, 3.00-4 Ø 9.8 in ( 50 mm)

Rear wheel drive (n° ) 3.00-4 Ø 9.8 in ( 50 mm)

Main brush, dimensions Ø 300 mm x 700 mm

Side brush, dimensions Ø 00 mm (430 mm)

Turning radius 51 in (1, 88.5 mm)

Main brush speed 550 RPM

Side brush speed 1 0 RPM

Forward maximum speed 7 km/h

Reverse maximum speed 3.5 km/h

Max slope 0 %

Hopper capacity 18.5 gal (70 liters)

Machine weight (without batteries) 40 kg

Batteries

Batteries, standard (no. 4 batteries) 6 Volt, 40 Ah

Battery voltage 4 V

Battery housing, dimensions

Height 13.5 in (350 mm)

Width 8.5 in (7 5 mm)

Length 18 in (465 mm)

CAUTION!

Carefully read all maintenance/repair instructions before carrying out any maintenance/repair

procedure.

Take all necessary precautions to prevent hair, jewels and loose dresses from being caught by

the machine moving parts.

Battery charging produces explosive hydrogen gas. Charge the batteries only in good ventilated

areas and far from naked flames.

Do not smoke during battery charging.

Do not leave the machine unattended with the ignition key inserted and the parking brake

deactivated.

Do not use the machine on slopes with an inclination higher than 20%.

Do not wash the machine with pressurized water.

Do not use the machine in too dusty areas.

During the use of this machine be very careful not to cause damage to people and children

especially.

This machine cannot be used on public roads.

SERVICE MANUAL

GENERAL INFORMATION

70 S30N1100(1) 00 -01

General technical characteristics

Electrical system voltage 4 V

Main brush motor 500 W - 1600 RPM

Side brush motor 60 W -1 0 RPM

Suction motor 00 W -3300 RPM

Traction motor 450W - 1 0 RPM

Filter shaker motor 90 W -6000 RPM

Panel paper filter, standard .95 m from 15 to 0 µm

Vacuum in main brush compartment 10 ÷ 1 mm H O

Specific characteristics for the petrol version engine

Engine model Honda G150K1, 144 cc

Power at 3,600 RPM 3.8 Hp, .8 kW

Regulation at 3, 00 RPM 3 HP, . KW

Starter Electric

Fuel tank .5 liters

Engine oil 0.7 liters

Batteries, standard (no. batteries) 6 Volt, 40 Ah

Battery housing width 10.8 in ( 75 mm)

Machine weight (without batteries) 80 kg

S300073

SERVICE MANUAL

GENERAL INFORMATION

S30N1100(1) 00 -01 71

SAFETY CODES

The following table describes the safety codes that appear on the display ( ) in case of machine malfunctions.

SAFETY CODE MACHINE BEHAVIOR MALFUNCTION

DESCRIPTION POSSIBLE INTERVENTION

205 All functions are disenabled

except for the traction The battery is discharged

– Recharge the battery

according to the

Maintenance paragraph

301 All functions and the traction

are disenabled

Traction motor

over-temperature

– If the machine has been

driven on a long slope,

allow the engine to cool

down for 0 minutes

– Check that the brakes are

not jammed

– Check that the drive

wheels turn freely

302 The machine does not start

or, if it is working, it stops

Possible problem of the

traction control

– Check the traction motor

carbon brushes

– Check the cables

connecting the traction

motor to the electronic

board

– If the engine and the cable

are operating properly,

replace the electronic

board

305 The machine functions stop

High temperature in the

electronic control circuits

(95°C)

– If the ambient temperature

is high, wait for 0 minutes

to allow the machine to get

cool. If the problem

persists call the Service

personnel to have the

electric motors checked

306 All functions and the traction

are disenabled

High temperature in the

electronic control circuits

(105°C)

Perform the same

procedures indicated for the

305 code

307 The machine does not start Key - accelerator wrong

sequence

Leave the accelerator pedal

in neutral position before

starting the machine

308 The machine does not start

Open circuit in the

accelerator pedal

potentiometer cable

Check the accelerator pedal

potentiometer connections,

or the potentiometer

condition

333 The machine does not start

– Red key to deactivate the

self-braking function not

inserted

– Possible problems at the

engine cables (short

circuit or poor

connections)

– Insert the red key and turn

it clockwise

– Check the engine cables

800 Flashing display – Main brush worn out Replace the main brush

E10 Flashing display Main brush jammed Disassemble the brush to

clean the relevant parts

SERVICE MANUAL

GENERAL INFORMATION

7 S30N1100(1) 00 -01

MAINTENANCE

SCHEDULED MAINTENANCE

The machine proper and safe operation is granted by a careful and constant maintenance.

The following table sums up the scheduled maintenance. The indicated periods can be subjected to variations

according to working conditions. These must be defined by the person in charge for the maintenance.

For maintenance operation instructions see the following paragraphs.

See GENERAL INFORMATION and SAFETY - ACCIDENT PREVENTION

Operation On delivery Every 5

hours

Every 50

hours

Every 100

hours

Every 00

hours

Every 400

hours

Battery liquid level and

voltage (Volt) •• (or two

weeks)

Visual inspection of the belt

from the engine to the main

brush • •

Flap height and operation

check • •

Side brush height adjustment •

Panel filter cleaning and

integrity check •

Filter shaker operation check •

Servo brake and parking

brake adjustment • •

Nut and screw tightening

check •

Steering chain check and

cleaning •

Replacement of the belt from

the engine to the main brush •

Electric motor brushes (or

carbon brushes) check and

replacement •

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