NIVELCO Nivotrack MI-5 Series Betriebsanleitung

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TABLE OF CONTENTS

1.INTRODUCTION............................................................................................................................................................................................................................. 6

2.ORDER CODE (NOT ALL COMBINATIONS POSSIBLE!) ......................................................................................................................................................................... 7

2.1.ACCESSORIES TO BE ORDERED .................................................................................................................................................................................................. 8

2.2.FLOAT SELECTION..................................................................................................................................................................................................................... 8

3.TECHNICAL DATA......................................................................................................................................................................................................................... 9

3.1.MEASUREMENT DATA (MSZ EN 60770-1:2011, MSZ EN 61298-1:2009, MSZ EN 61298-3:2009) ......................................................................................... 10

3.2.DIMENSIONS ........................................................................................................................................................................................................................... 11

3.3.ACCESSORIES ........................................................................................................................................................................................................................ 12

4.INTEGRATION INTO THE TECHNOLOGICAL PROCESS (INSTALLATION, WIRING) ........................................................................................................... 12

4.1.WIRING ................................................................................................................................................................................................................................ 13

5.PROGRAMMING .......................................................................................................................................................................................................................... 13

6.MAINTENANCE AND REPAIR .................................................................................................................................................................................................... 16

7.STORAGE CONDITIONS............................................................................................................................................................................................................. 16

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Thank you for choosing a NIVELCO instrument.

We are sure that you will be satisfied throughout its use!

1. INTRODUCTION

Application

NIVOTRACK MI−, MX−, MY−5 series working on the

magnetostrictive principle are suitable for high accuracy level measurement

of storage tanks. Due to their high temperature and pressure rating these

units can also be used for level gauging of technological tanks. The 2-wire

magnetostrictive level transmitters are an ideal solution for high accuracy

measurement of clean fluids.

Operating principle

The magnetostrictive transmitter is using the special feature of the

magnetostrictive wire spanned in the rigid probe. A magnetic field excited in the

magnetostrictive wire develops an acoustic wave in the wire. From the

interference point with the magnetic disc placed in the float the wave travels

back to the electronics with defined velocity. Measurement is based on the time

of flight of the acoustic wave since it is proportional with the distance of the float

from the electronics.

The above distance constitutes the basis for all output signals of the

NIVOTRACK! With the help of further mechanical data level can be calculated.

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2. ORDER CODE (NOT ALL COMBINATIONS POSSIBLE!)

NIVOTRACK M

–

TYPE CODE PROBE /PROCESS CONNECTION CODE HOUSING CODE CODE PROBE LENGTH (m / ft) CODE OUTPUT CODE

Transmitter I 1" BSP

Stainless

steel 5 0 0 / 0 0 / 0 0 4…20 mA + HART®/ 1 mm (0.039") /

DIN connector M

Transmitter mini Y 1" BSP lower connection B 1 1 / 3.3 0.1 / 0.33 1

Transmitter with

plastic coating X 2" BSP C 2 2 / 6.6 0.2 / 0.66 2

2" BSP lower connection F 3 3 / 10 0.3 / 1 3

1" NPT D 0.4 / 1.33 4

1" NPT lower connection E 0.5 / 1.66 5

2" NPT G 0.6 / 2 6

2" NPT lower connection H 0.7 / 2.33 7

1 ½" Triclamp J 0.8 / 2.66 8

2" Triclamp M 0.9 / 3 9

2 ½" Triclamp O

3" Triclamp P

4" Triclamp R

Without float, for NIVOFLIP L

Without process connection U*

* Process connection to be ordered separately

Minimal nominal length: 300 mm (11.8”)

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2.1. ACCESSORIES TO BE ORDERED

THREADED SLIDING SLEEVE

TYPE CONNECTION

S(mm / ")

H(mm / ")

L(mm / ") B(mm / ")

MBH MBL MBK MBN

MBH-105-2M-300-00 1" BSP 41 / 1.61 36 / 1.42 20 / 0.78 -

MBK-105-2M-300-00 2" BSP 60 / 2.36 55 / 2.17 24 / 0.94 -

MBL-105-2M-300-00 1" NPT 41 / 1.61 37 / 1.46 - 10 / 0.39

MBN-105-2M-300-00 2" NPT 60 / 2.36 44.5 / 1.75 - 11 / 0.43

ATTENTION! During installing or removing the device when screwing the sliding sleeve into or out of the flange, make sure that the measuring tube is not twisted

as this may cause the device malfunction. Hold the rigid tube section to prevent the unit from turning. Do not loosen the sliding sleeve when the tank is under

pressure!

2.2. FLOAT SELECTION

TYPE MBA–505–

2M–600–00(1)

MBA–505–

2M–800–00(1)

MBA–505–

2M–200–00(1)

–

505– MBA–505–

2M–900–00(2)

MGU–505–

2M–200–00

MGU–505–

1M–200–00

4w34bs-

16yyyyy(3)

–

400

–

00(2) 2M

–

800

–

00(2)

Dimensions

Min medium density

(Specific gravity) 0.45 kg/dm30.55 kg/dm30.8 kg/dm30.55 kg/dm30.4 kg/dm30.4 kg/dm30.7 kg/dm30.4 kg/dm30.8 kg/dm3

Material Titanium 1.4404 (316L) 1.4435 (316L) Titanium 1.4401 (316) PVDF PP 1.4404 (316L)

Medium pressure 20 bar (2 MPa,

290 psi) 25 bar (2.5 MPa, 362.5 psi) 6 bar (0.6 MPa, 87 psi) 3 bar (0.3 MPa, 43.5 psi) 10 bar (1 MPa, 145 psi)

(1) Designed for min. 2" process connection, only order with rigid probe, not available for MY type. (2) Flange to be ordered separately, not available for MY type.

(3) Designed for min. 1" process connection, only available for MY type.

If the float removed, when reinstalling it, make sure that the "UP" marking is on the top of the float. Ensures that the float is mounted back in the correct position and that the

fastening nut is securely fixed in the position before dismantling. If a float larger than 2" is used, it is recommended to order a pre-mounted flange.

ATTENTION! If the fastening nut is not secured properly, the float may slide off the measuring tube when the tank is empty, causing the instrument to be unable to

measure!

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3. TECHNICAL DATA

TYPE STANDARD

MI

MINI

MY

PLASTIC COATED VERSION

MX

Measured process value Liquid level, distance

Nominal length (L) 0.3…3.5 m (1…11.5 ft) 0.3…1.5 m (1…4.9 ft) 0.3…3 m (1…10 ft)

Material of the tube Stainless steel: DIN 1.4571 PFA coated, Stainless steel: DIN 1.4571

Max. medium pressure* 25 bar (2.5 MPa, 360 psi) 16 bar (1.6 MPa, 230 psi) 3 bar (0.3 MPa, 43.5 psi)

Medium temperature* −40…+90 °C (−40…+194 °F)

Standard float diameter / material

(included)*

54 x 60 mm (2.1 x 2.36") cylindrical /

1.4404 (316L)

28 x 29 mm (1.1 x 1.15") /

1.4404 (316L)

76 x 87 mm (3 x 3.4") cylindrical

/ PVDF

Medium density 54 mm (2.1") float min. 0.8 g/cm³; 54 mm (2.1") Titanium float min. 0.55 g/cm³

95 mm (3.74") float min. 0.55 g/cm³; 124 mm (4.88") float min. 0.4 g/cm³

PVDF float min. 0.7 g/cm3

Material of wetted parts Stainless steel: 1.4571 (316Ti), floats: see “Float Selection” PFA, PVDF, PP

mbient temperature −40…+70 °C (−40…160 °F)

Output Analogue 4…20 mA (limit values: 3.9…20.5 mA)

Digital communication HART®(minimum loop resistance: 250 Ω)

Error indication Output signal = 22 mA or 3.8 mA

Output load Rt= (Ut−12.5 V) / 0.02 A; Ut= power supply voltage

Power supply 12.5…36 V DC

Electrical protection Class III

Ingress protection IP65

Process connection As per order code

Electrical connection Hirschmann EN 175 301-803-A (DIN43650)

Weight 2.9 kg + measuring probe: 0.6 kg/m

(6.4 lb + m. probe: 0.4 lb/ft)

2.9 kg + measuring probe: 0.3 kg/m

(6.4 lb + m. probe: 0.2 lb/ft)

2.9 kg + measuring probe: 0.7 kg/m

(6.4 lb + m. probe: 0.47 lb/ft)

*Details of non-standard floats can be found under “2.2 Float Selection”.

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3.1. MEASUREMENT DATA (MSZ EN 60770-1:2011, MSZ EN 61298-1:2009, MSZ EN 61298-3:2009)

TYPE M–5–

Resolution (on HART®transmitted value) 1 mm (0.04")

Nonlinearity (on HART®transmitted value) ±2 mm (±0.08") or ±0.085% whichever is greater

Under reference conditions

Hysteresis (under reference conditions) ±0.25 mm (±0.01")

Zero span (in LEVEL measurement mode) Anywhere within the active range

Measurement range (reducing)* Minimal range: 32 mm (1.26"),

Maximum range: see “3.2 Dimensions”

Temperature error 0.04 mm (0.0016") / 10 °C (18 °F) (between −25…+50 °C [−13…+122 °F])

Current output resolution 0.4 μA

Current output accuracy 33 μA

Current output temperature error 6 ppm / °C

* The accuracy data is only valid for factory default settings!

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