Nokia NME-3 Series Bedienungsanleitung

Programme’s After Market Services

NME–3 Series Transceivers

Issue 1 10/99

Mechanical Parts

Assembly Instructions

PAMS

Technical Documentation

NME–3

Mechanical Parts Assembly Instructions

Page 2 Issue 1 10/99

CONTENTS

Page No

Handset – Mechanical Parts list 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Handset – Assembly Instructions 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radio Unit – Mechanical Parts List 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radio Unit – Assembly Instructions 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cradle –Mechanical Parts List 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAMS

Technical Documentation NME–3

Mechanical Parts Assembly Instructions

Page 3

Issue 1 10/99

Handset –Mechanical Parts list

Item Part Description NMP –code

1 WINDOW 945 6568

2 A –COVER ASSY 9456610

3 B–COVER ASSY 9490099

4 SIM –DOOR ASSY 9490101

5 KEYMAT MODULE 979 4021

6 POWER KEY 979 0309

7 OEM LOGO (blank) 9430167

8 LCD MODULE 4850109

9 MIC BOOT ASSY 514 0115

10 CURLY CORD 978 0223

11 PCB ASSY 9854369

12 SCREW 629 0011

13 TYPE LABEL ROLL 937 0403

PAMS

Technical Documentation

NME–3

Mechanical Parts Assembly Instructions

Page 4 Issue 1 10/99

Handset –Assembly Instructions

NOTE: WEAR GLOVES DURING THE

ENTIRE ASSEMBLY PROCESS

B –COVER SUB ASSEMBLY

•B –cover (3) and A –cover to assembly jig

•Press mic. Boot assy (9) into B–cover (3)

NOTE: SPEAKER ASSY IS ULTRASONIC

WELDED TO THE B–COVER

PAMS

Technical Documentation NME–3

Mechanical Parts Assembly Instructions

Page 5

Issue 1 10/99

A –COVER PRE ASSEMBLY

•Power key (6) to A –cover

(ensure, that both coding pins fit into

the power key)

•Keymat (5) to A –cover

(do not touch contact area)

•Clean contact pads of keymat module with com-

pressed air in the direction of the arrow

CODING PINS

PCB SUB ASSEMBLY

•Check the LCD module version (Minna or

Dude)

•Check that there is no rest at the PCB larger

ca.0.2mm

•Fit LCD module (8) to the PCB assy (12)

•Check that all five LCD frame snappers fit

accurately into the PCB

•The curly cord (10) plugs into the PCB assy.

connector (12) –clamp it into place

•LCD protection foil off

•Clean PCB contact pads and LCD with com-

pressed air

•PCB (12) to A –cover (2)

•Strain relief of curly cord (10) to

A –cover, ensure it is fitted the right way

•The curly cord to the right side curls up-

wards

•Clean contact areas compressed air

PAMS

Technical Documentation

NME–3

Mechanical Parts Assembly Instructions

Page 6 Issue 1 10/99

FINAL ASSEMBLY

•Fit the bottom side of the B –cover (3) to the A –

cover (2)

•Press B –cover to A –cover until it snaps home

firmly.

•2 screws (13) trough B –cover

into A –cover domes

(400 rpm, 30Ncm) 13

PAMS

Technical Documentation NME–3

Mechanical Parts Assembly Instructions

Page 7

Issue 1 10/99

•Turn unit over to the keymat side

•2 screws (13) trough A –cover

into B –cover domes

(400 rpm, 30Ncm)

•Verify that A –and B –cover are properly closed by

checking that the gap between them is constant all

arround the Handset

GAP

•Clean window with compressed air

•Pull window adhesive protection foil off the A –cover

and ensure, that the adhesive foil does not lift at the

finger lift side.

•Press window (1) to A –cover, top side first

•Press the window down till it clips home

•Press down the window to ensure fixation to B –

cover

•Attach protection foil to mounted window

PAMS

Technical Documentation

NME–3

Mechanical Parts Assembly Instructions

Page 8 Issue 1 10/99

•Fit SIM –door (4) to the B –cover (till it firmly snap)

•Place type label to B –cover

•Pull OEM –logo (7) from the roll and stick it to the A

–cover

•Ensure that the logo fits completely in the recess

area

•Pack Handset into a plastic bag and bulk package

PAMS

Technical Documentation NME–3

Mechanical Parts Assembly Instructions

Page 9

Issue 1 10/99

Radio Unit –Mechanical Parts List

Item Part Description NMP Code

1 BOTTOM ENCLOSURE 9537041

2 TOP SHIELD ASSY 9490057

3 TOP ENCLOSURE ASSY 9490056

4 SIM GUIDANCE 9450588

5 SCREWS M3x8 (5 off) 6290091

6 SCREWS M3x8 (7 off) 6290091

7 SEALING LABEL 9380933

8 NME–3 TYPE LABEL 9370402

9 GM8B RF/BASEBAND MODULE 0201346

PAMS

Technical Documentation

NME–3

Mechanical Parts Assembly Instructions

Page 10 Issue 1 10/99

Radio Unit –Assembly Instructions

Guiding Pin

PCB Complete

Bottom Enclosure

Level 0

Operation:

Mount PCB in Bottom Enclosure

To check:

1. check that cutting rest is not bigger than 0.2mm

2. PCB positioned by guiding pins (press down until peak of guiding pin

aligns upper surface of PCB

3. Do not touch components

123

Bottom Enclosure

Screw M3x8

Level 1

Operation:

Fasten PCB with with 3 screws in the numbered order : 1–3

(torque : 63 Ncm, speed 400–1200rpm)

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