Norbar PNEUTORQUE PTM series Bedienungsanleitung

OPERATOR’S MANUAL

PNEUTORQUE®

PTM & PTME SERIES

INTERNAL CONTROL (IC) SHUT-OFF TOOLS

Part Number 34322 | Issue 3 | Original Instructions (English)

NORBAR TORQUE TOOLS LTD

Beaumont Road, Banbury,

Oxfordshire, OX16 1XJ

UNITED KINGDOM

Tel + 44 (0)1295 270333

Email enquiry@norbar.com

NORBAR TORQUE TOOLS PTY LTD

45–47 Raglan Avenue, Edwardstown,

SA 5039

AUSTRALIA

Tel + 61 (0)8 8292 9777

Email enquiry@norbar.com.au

NORBAR TORQUE TOOLS INC

36400 Biltmore Place, Willoughby,

Ohio, 44094

USA

Tel + 1 866 667 2279

Email inquiry@norbar.us

NORBAR TORQUE TOOLS (NZ) LTD

B3/269A Mt Smart Road

Onehunga, Auckland 1061

NEW ZEALAND

Tel + 64 9579 8653

Email nz@norbar.com.au

NORBAR TORQUE TOOLS PTE LTD

194 Pandan Loop

#07-20 Pantech Business Hub

SINGAPORE 128383

Tel + 65 6841 1371

Email singapore@norbar.com.au

NORBAR TORQUE TOOLS (SHANGHAI) LTD

E Building–5F, no. 1618 Yishan Road,

Minhang District, Shanghai

CHINA 201103

Tel + 86 21 6145 0368

Email sales@norbar.com.cn

NORBAR TORQUE TOOLS INDIA PVT. LTD

Plot No A-168, Khairne Industrial Area,

Thane Belapur Road, Mahape,

Navi Mumbai – 400 709

INDIA

Tel + 91 22 2778 8480

Email enquiry@norbar.in

www.norbar.com

CONTENTS

Part Numbers Covered By This Manual 2

Safety 3

Introduction 4

Parts Included 4

Accessories 5

Features and Functions 6

Set Up Instructions 7

Pneutorque® Hanger 7

Connecting Air Supply 7

Connecting Electricity Supply 8

Air Lubrication 8

Torque Reaction 8

Clockwise / Counter-Clockwise 10

Setting Shut-Off Torque 11

Operating Instructions 13

Tightening 13

Releasing 15

Maintenance 16

Air Lubrication 16

Gearbox 16

Silencer 16

Drive Square 17

Calibration 17

Cleaning 17

Disposal 17

Specification 18

Declaration of Conformity 20

Trouble Shooting 21

Glossary of Terms 21

PART NUMBERS COVERED BY THIS MANUAL

This handbook covers the setup and use of Norbar Pneutorque® PTM & PTME Series Internal Control (IC)

shut-off tools.

Part Number

Model

Maximum Torque

18110.B06

PTM-52-500-B-IC

500 N·m

18111.B06

PTM-52-800-B-IC

800 N·m

18112.B06

PTM-72-1000-B-IC

1000 N·m

18113.B08

PTM-72-1350-B-IC

1350 N·m

18114.B08

PTM-72-2000-B-IC

2000 N·m

18142.B06

PTME-72-1000-B-IC

1000 N·m

18143.B08

PTME-72-2000-B-IC

2000 N·m

NOTE: The main PTM & PTME models are listed above. Other PTM & PTME internal control tools

with minor variances are also covered.

Description of options:

Part Number Option

Description

*****.B**

Bi-directional (Clockwise and Counter-Clockwise).

*****.*06

3/4” A/F drive square size.

*****.*08

1” A/F drive square size.

Model Option

Description

PTM -**-****-*-IC

Pneutorque® Twin Motor.

PTME -**-****-*-IC

Pneutorque® Twin Motor fixed nose extension.

PTM*-52-****-*-IC

52mm diameter gearbox.

PTM*-72-****-*-IC

72mm diameter gearbox.

PTM*-**-1000-*-IC

Maximum torque in N·m.

PTM*-**-****-B-IC

Bi-directional (Clockwise and Counter-Clockwise).

SAFETY

IMPORTANT: DO NOT OPERATE THE TOOL BEFORE READING THESE INSTRUCTIONS. FAILURE

TO DO SO MAY RESULT IN PERSONAL INJURY OR DAMAGE TO THE TOOL.

This tool is intended for use with threaded fasteners.

The use of ear protectors is recommended.

Do not use these tools in potentially explosive atmosphere as they contain grease, which may cause an

explosion hazard in the presence of pure oxygen. These tools also contain aluminium alloy components

which may cause a hazard in certain explosive environments.

Unexpected tool movement due to reaction forces or breakage of drive square or reaction bar may cause

injuries.

Isolate the tool from all energy sources before changing or adjusting the drive square or socket.

There is a risk of crushing between the reaction bar and work piece.

Keep hands away from reaction bar.

Keep hands away from tool output.

Keep loose clothing, hair, etc. from being caught in any rotating part of the tool.

These tools require a reaction bar. See section on Torque Reaction.

Ensure all hoses are correctly fitted before switching on the air supply. This avoids the risk of injury by

whipping air hoses.

Unexpected direction of drive square movement can cause a hazardous situation.

Use only sockets and adaptors which are in good condition and are intended for use with power tools.

Pneutorque® Wrenches are non-impacting, torque controlled threaded fastener tightening tools and must

always be operated with the following:

 Clean dry air supply with a minimum flow of 19 litres/sec (40 CFM).

 Lubro Control Unit or similar Filter, Regulator and Lubricator Unit 1/2” Bore (12 mm).

 Impact or high quality sockets.

 Reaction bar.

INTRODUCTION

The Pneutorque® PTM & PTME Internal Control (IC) tools are air driven power tools designed for applying

torque to threaded fasteners. A target torque value is set on the tool, when the measured torque reaches this

target the tool’s control system shuts off the air supply for accurate and repeatable torque application. There

are models to cover torque capacities of 500 N·m to 2000 N·m.

Parts Included

Description

Part Number

PTM-52

PTM-72

PTME-72

Visual difference.

Pneutorque® power tool

18110.B06

18111.B06

18112.B6

18113.B8

18114.B8

18142.B6

18143.B8

Cranked reaction bar (fitted)

18646

18494

Reaction bar retaining circlip (fitted)

26588

26486

Hanger (fitted)

18747

Power Supply

60251

Power Supply Extension Lead

60252

Operators handbook

(with language CD [if required])

34322

Disposal

This symbol indicates that the product must not be disposed of in the general waste.

Please dispose of according to your local recycling laws and regulations.

Contact your distributor or see the Norbar web site (www.norbar.com) for further recycling

information.

Accessories

Description

Part Number

PTM-52

PTM-72

PTME-72

Air Coupling Socket for Hose

28933

Lubro Control Unit

16074

3/4” Drive Square (fixing screw)

18544 (25351.30)

18779 (25352.45)

1” Drive Square (fixing screw)

18545 (25351.30)

18492 (25352.45)

3/4” Drive Shaft (fixing pin)

77112.2 (26287)

1” Drive Shaft (fixing pin)

18802 (26287)

Reaction Plate [NOTE 1]

18298

Reaction Adaptor [NOTE 1]

18558

18290

Single-sided Reaction Plate

18576

18292

Double-sided Reaction Plate

18590

18293

Silencer

18591

6” Blade Nose Extension

(3/4”) 18594.006

(1”) 18755.006

9” Blade Nose Extension

(3/4”) 18594.009

(1”) 18755.009

12” Blade Nose Extension

(3/4”) 18594.012

(1”) 18755.012

9” Nose Extension for Truck & Bus

Wheels

(3/4") 19087.009

(1") 19089.009

12” Nose Extension for Truck & Bus

Wheels

(3/4") 19087.012

(1") 19089.012

NOTE 1: Requires both ‘Reaction Plate’ and ‘Reaction Adaptor’ to be used together.

FEATURES AND FUNCTIONS

Twin Motor

The tools use two motors; motor 1 to quickly run-down the fastener and motor 2 to achieve final torque.

Torque Transducer

All tools are fitted with a torque transducer, the transducer forms part of the tool and cannot be removed. The

applied torque is accurately shown on the display in Newton metres (N·m) or pound force feet (lbf·ft.). The

display captures the peak torque and holds this value for an operator defined time before resetting.

Trigger

The trigger controls the flow of air. The more the trigger is pressed the more air flows into the tool. This

allows for slow positioning of socket and reaction bar. Once positioning is complete, the trigger must be fully

pressed for correct torque application.

Clockwise / Counter-Clockwise Selector

Tools can tighten and release both clockwise & counter-clockwise threaded fasteners.

Reaction Bar

The reaction bar ensures all reaction forces are contained, so that torque reaction is not passed back to the

operator. Several reaction bar types are available, including the PTME / Nose Extension reaction. The PTME

/ Nose Extension are for use where tool access is restricted including applications on heavy vehicle wheel

nuts.

Non-Impacting

Low vibration levels make these tools comfortable and safe for the operator to use. In addition there is less

damage to the tool, socket and threaded assembly.

Replaceable Drive Square

To avoid internal damage to the tool (especially due to torque overload), the output drive square has been

designed to shear first. Pneutorque® tools are fitted with a drive square that can easily be replaced;

alternative drive square sizes may be available.

Hanger

The hanger can be used to suspend the Pneutorque® from a balancer.

SET UP INSTRUCTIONS

The Pneutorque® set up covers the following items:

1. Pneutorque® Hanger

2. Connecting Air Supply

3. Connecting Electric Supply

4. Air Lubrication

5. Torque Reaction

6. Clockwise / Counter-Clockwise

7. Setting Shut-Off Torque

Please complete the set up in the order shown.

Pneutorque® Hanger

The Pneutorque® hanger (Figure 1-E) is designed to be used with a suitable balancer to provided

comfortable tool use. Remove hanger if not required.

Connecting Air Supply

WARNING: TO AVOID HAZARD FROM WHIPPING AIR HOSES MAKE ALL

CONNECTIONS TO THE TOOL BEFORE TURNING ON THE AIR SUPPLY.

Make sure all hoses are clean, in good condition and free from dirt / water.

Connect the tool air inlet hose (Figure 1-C) to the outlet side of the lubro control unit (Figure 1-B) (not

supplied), observing air flow direction arrows.

TIP: On tools supplied with quick air couplings, fit the coupling plug

to the tool inlet and the coupling socket to air hose.

To connect, push couplings together.

To disconnect, pull back lock on socket coupling.

Connect the inlet side of the lubro control unit (Figure 1-B) to the air supply (Figure 1-A) using a minimum hose

size of 1/2” bore (12mm). Avoid using 1/2” bore hoses of longer than 5 meters from the supply to the pressure

regulator unit as this will reduce the performance of the tool.

Turn on air supply and check for air leaks.

FIGURE 1 – Connections

Connecting Electricity Supply

Attach the power supply extension lead between the power tool lead (Figure 1-F) and the power supply (Figure

1-G).

Fit the mains power lead to the power supply (Figure 1-G). The display and LED’s will illuminate for a short

time.

TIP: If the power lead has no plug fitted, wire as follows:

BROWN-LIVE BLUE-NEUTRAL GREEN / YELLOW-EARTH

Air Lubrication

The tool must be used with oil lubrication in the supplied air, this is achieved by using a Lubro Control Unit (not

supplied).

Set the air lubrication:

a. Fill Lubro Control Unit with hydraulic oil (Shell Tellus S2M 32 or equivalent good quality hydraulic oil).

b. Ensure the tool drive square is free to rotate.

c. Run the tool by pressing the trigger.

d. Adjust the Lubro Control Unit for maximum tool air pressure. Air pressure

is shown on the gauge.

TIP: Using maximum air pressure will give maximum tool speed.

e. Adjust Lubro Control Unit to supply 6 drops of oil per minute.

f. Release trigger.

IMPORTANT: THE WRENCH MUST BE FREE RUNNING WHILE ADJUSTING THE AIR PRESSURE

TO GIVE THE CORRECT SETTING.

See Lubro Control Unit handbook for more details.

Torque Reaction

The reaction bar ensures all reaction forces are contained, so torque reaction is not passed back to the

operator. Several reaction bar types are available.

Fit reaction bar as detailed below:

Tool Model

Reaction Bar Type

Fitting Instructions

PTM

Cranked reaction bar (standard)

Fit reaction bar / plate (Figure 1-D) over the

drive square to engage reaction splines.

Secure with circlip supplied.

Single sided reaction plate (option)

Double sided reaction plate (option)

Nose Extension (option)

Fit as instructions supplied with nose extension.

PTME

Nose Extension (Standard)

Factory fitted, not removable.

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