Nordson BC5100 Bedienungsanleitung

NORDSON CORPORATION •DULUTH, GEORGIA •USA

www.nordson.com

BC5100 Bar Code Scanner

Customer Product Manual

Part 1076483A

Issued 8/07

Part 1076483A E2007 Nordson Corporation

For CE Declaration, refer to the LogiCommrcontrol system manual.

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information

about Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson Corporation

Attn: Customer Service

11475 Lakefield Drive

Duluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007.

No part of this document may be photocopied, reproduced, or translated to another language without the prior written

consent of Nordson Corporation. The information contained in this publication is subject to change without notice.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray,

ColorMax, Color-on-Demand, Control Coat, Coolwave, Cross-Cut, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat,

Easymove Plus, Ecodry, Econo-Coat, e.dot, EFD, ESP, e stylized, ETI, Excel 2000, Fillmaster, FlexiCoat, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt,

FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, iControl, iFlow, isocoil, Isocore, Iso-Flo, iTRAX, Kinetix, Little Squirt, LogiComm, Magnastatic, March,

Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate, MultiScan, Nordson, OptiMix, Package of Values,

Pattern View, PermaFlo, Plasmod, Porous Coat, PowderGrid, Powderware, Printplus, Prism, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream,

RBX, Rhino, Saturn, Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat,

SureBead, Sure Clean, Sure Coat, Sure-Max, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, Ultra, Ultrasaver, UpTime, Vantage, Veritec, VersaBlue,

Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and

When you expect more. are registered trademarks of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, Blue Series, Bravura, Check

Mate, ClassicBlue, Classic IX, Controlled Fiberization, Control Weave, CPX, CScan, Cyclo-Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat,

DuraDrum, DuraPail, Easy Clean, EasyOn, EasyPW, Eclipse, E-Nordson, Equi=Bead, FillEasy, Fill Sentry, Fluxplus, G−Net, G−Site,, iDry, iON, Iso-Flex,

iTrend, Lacquer Cure, Lean Cell, Maxima, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifil, Myritex, OptiStroke, Partnership+Plus,

PatternJet, PatternPro, PCI, Pinnacle, Powder Pilot, Powercure, Precise Coat, Primarc, Process Sentry, Pulse Spray, Quad Cure, Ready Coat, Royal Blue,

Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureMix,

SureSeal, Sure Wrap, Swirl Coat, Tempus, Trade Plus, ThruWave, Ultrasmart, Universal, ValveMate, VersaDrum, VersaPail, Vista, Web Cure, and

2 Rings (Design) are trademarks of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,

could lead to violation of the owners’ rights.

Table of Contents i

Part 1076483A

E2007 Nordson Corporation

Table of Contents

Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Alert Symbols 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regulations and Approvals 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Personal Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fire Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Action in the Event of a Malfunction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment Disposal 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Overview 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Components 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scanner 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trigger 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Capabilities 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Applications 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the Parts Inventory 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Select a Scanner Location 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Select a Trigger Location 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mount the Equipment 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connect the BC5100 Components to the

LogiComm Control System 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trigger Setup 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjust Cut-off Distance 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Startup Check List 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Setup 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BC5100 Screens 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BC5100 Screen Components 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection Parameter Screen Components 24. . . . . . . . . . . . . . . . . . . . . .

Properties Screen Components 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

Part 1076483A E2007 Nordson Corporation

Operation 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scanner Indicators 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start the System 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change Products 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the Scanner Windows 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting Table 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check Trigger Operation 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Optimum Read Ranges for Different Bar Code Sizes 34. . . . . . . . . . . . . . . .

Repair 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a Scanner 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bar Code Scanner Parts 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trigger (Photocell) 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix A: Technical Data

Specifications A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scanner A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scanner Dimensions A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trigger A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bar Code Symbologies A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BC5100 Bar Code Scanner 1

Part 1076483A

E2007 Nordson Corporation

BC5100 Bar Code Scanner

Safety

Read this section before using the equipment. This section contains

recommendations and practices applicable to the safe installation,

operation, and maintenance (hereafter referred to as “use”) of the product

described in this document (hereafter referred to as “equipment”). Additional

safety information, in the form of task-specific safety alert messages,

appears as appropriate throughout this document.

WARNING: Failure to follow the safety messages, recommendations, and

hazard avoidance procedures provided in this document can result in

personal injury, including death, or damage to equipment or property.

Qualified Personnel

Equipment owners are responsible for making sure that Nordson equipment

is installed, operated, and serviced by qualified personnel. Qualified

personnel are those employees or contractors who are trained to safely

perform their assigned tasks. They are familiar with all relevant safety rules

and regulations and are physically capable of performing their assigned

tasks.

Intended Use

Use of Nordson equipment in ways other than those described in the

documentation supplied with the equipment may result in injury to persons

or damage to property.

Some examples of unintended use of equipment include:

Susing incompatible materials

Smaking unauthorized modifications

Sremoving or bypassing safety guards or interlocks

Susing incompatible or damaged parts

Susing unapproved auxiliary equipment

Soperating equipment in excess of maximum ratings

BC5100 Bar Code Scanner

Part 1076483A E2007 Nordson Corporation

Safety Alert Symbols

The following safety alert symbol and signal words are used throughout this

document to alert the reader to personal safety hazards or to identify

conditions that may result in damage to equipment or property. Comply with

all safety information that follows the signal word.

WARNING: Indicates a potentially hazardous situation that, if not avoided,

can result in serious personal injury, including death.

CAUTION: IIndicates a potentially hazardous situation that, if not avoided,

can result in minor or moderate personal injury.

CAUTION: (Used without the safety alert symbol) Indicates a potentially

hazardous situation that, if not avoided, can result in damage to equipment

or property.

Regulations and Approvals

Make sure all equipment is rated and approved for the environment in which

it is used. Any approvals obtained for Nordson equipment will be voided if

instructions for installation, operation, and service are not followed.

All phases of equipment installation must comply with all federal, state, and

local codes.

Personal Safety

To prevent injury follow these instructions.

SDo not operate or service equipment unless you are qualified.

SDo not operate equipment unless safety guards, doors, or covers are

intact and automatic interlocks are operating properly. Do not bypass or

disarm any safety devices.

SKeep clear of moving equipment. Before adjusting or servicing any

moving equipment, shut off the power supply and wait until the

equipment comes to a complete stop. Lock out power and secure the

equipment to prevent unexpected movement.

SRelieve (bleed off) hydraulic and pneumatic pressure before adjusting or

servicing pressurized systems or components. Disconnect, lock out, and

tag switches before servicing electrical equipment.

BC5100 Bar Code Scanner 3

Part 1076483A

E2007 Nordson Corporation

SIf you receive even a slight electrical shock, shut down all electrical

equipment immediately. Do not restart the equipment until the problem

has been identified and corrected.

SObtain and read Material Safety Data Sheets (MSDS) for all materials

used. Follow the manufacturer’s instructions for safe handling and use

of materials, and use recommended personal protection devices.

STo prevent injury, be aware of less-obvious dangers in the workplace

that often cannot be completely eliminated, such as hot surfaces, sharp

edges, energized electrical circuits, and moving parts that cannot be

enclosed or otherwise guarded for practical reasons.

Fire Safety

To avoid a fire or explosion, follow these instructions.

SShut down all equipment immediately if you notice static sparking or

arcing. Do not restart the equipment until the cause has been identified

and corrected.

SDo not smoke, weld, grind, or use open flames where flammable

materials are being used or stored.

SProvide adequate ventilation to prevent dangerous concentrations of

volatile materials or vapors. Refer to local codes or your material MSDS

for guidance.

SDo not disconnect live electrical circuits while working with flammable

materials. Shut off power at a disconnect switch first to prevent sparking.

SKnow where emergency stop buttons, shut off valves, and fire

extinguishers are located.

SClean, maintain, test, and repair equipment according to the instructions

in your equipment documentation.

SUse only replacement parts that are designed for use with original

equipment. Contact your Nordson representative for parts information

and advice.

Action in the Event of a Malfunction

If a system or any equipment in a system malfunctions, shut off the system

immediately and perform the following steps:

SDisconnect and lock out electrical power. Close pneumatic shutoff

valves and relieve pressure.

SIdentify the reason for the malfunction and correct it before restarting the

equipment.

Equipment Disposal

Dispose off equipment and materials used in operation and servicing

according to local codes.

BC5100 Bar Code Scanner

Part 1076483A E2007 Nordson Corporation

System Overview

The BC5100 is a bar code scanner that monitors bar code accuracy in high

speed packaging and converting operations. The scanner detects

unreadable, missing, and incorrect codes.

This manual describes the connection, setup, and operation of the BC5100

system when used in conjunction with the LogiCommRcontrol system.

Figure 1 System overview

1. LogiComm control module

2. Touch-screen panel

3. Machine stop relay

4. Towards the ejector

5. BC5100 scanner

6. Trigger

7. Encoder

BC5100 Bar Code Scanner 5

Part 1076483A

E2007 Nordson Corporation

The BC5100 system uses a laser diode scanner capable of 2000 scans per

second that can monitor any of the eight bar code symbologies at line

speeds up to 207 mpm (680 fpm).

When the BC5100 system is used with a LogiComm control system,

products with defective bar codes are automatically tracked and either

ejected from the production line or marked for removal. The LogiComm

control system may be programmed to stop the production line when a

defective code is detected.

The user interface for setting up and monitoring the BC5100 with the control

module is contained in the touch-screen panel.

NOTE: For specific details on installing and operating the LogiComm

control module and the touch-screen panel, refer to the appropriate

documentations.

System Components

The BC5100 system has three major components:

SScanner

STrigger

SLogiComm control system (control module and touch-screen panel)

BC5100 Bar Code Scanner

Part 1076483A E2007 Nordson Corporation

Scanner

When a bar code moves into the field of view of the scanner, the system’s

trigger starts the read cycle. The scanner repeatedly scans the bar code as

it moves through the visible laser beam, called the scan line. Depending on

the read at the end of a trigger cycle, the system sends out any of the

following three signals:

SMatch bar code

SMismatch bar code

SNo read output

Figure 2 Scanner

1. Scanner

2. Bar code

3. Scan line

NOTE: The scanner recognizes eight different bar code symbologies and

reads the codes in either ladder or picket-fence orientation. Refer to Bar

Code Symbologies given in Appendix A.

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