North Star M165957K Bedienungsanleitung

M165957K

Owner’s Manual

Instructions for Installation/Set-up, Operation, Servicing, & Storage

Portable, Outdoor Use-Only, Gasoline Generator

6600 Watt Continuous (8000 Watt Surge) Capacity

Can be used to power individual appliances plugged directly into the generator’s outlets, or as a

back-up connection to a building’s power supply (via a professionally installed UL-approved

transfer switch.

WARNING

READ and UNDERSTAND this manual completely before using the generator! Failure to properly set up,

operate, and maintain this generator could result in serious injury or death from carbon monoxide poisoning,

electric shock, fire/explosion, or burns. In particular, be aware of the following hazards:

CO Poisoning

Generators give off carbon monoxide, a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it.

• ONLY run generator OUTDOORS and AWAY from building air intakes. NEVER run generator inside any enclosed or

semi-enclosed spaces, including homes, basements, garages, sheds, boxes, RVs, boats or pick-up truck beds. These

spaces can trap poisonous gases, EVEN if you run a fan or open windows.

• Install carbon monoxide alarms inside nearby structures/buildings (battery-operated, or plug-in with battery backup).

Electric shock / Electrocution

• High voltage electricity from generator can kill. DO NOT operate in wet locations. Be sure generator is properly

grounded. Use only UL-listed, outdoor-rated grounded extension cords of proper size.

• NEVER plug the generator directly into a wall outlet. ANY connection to a building’s electrical system MUST

ISOLATE THE GENERATOR FROM UTILITY POWER via a UL-approved transfer switch installed by a licensed

electrician. Otherwise, back feed from the generator into the power grid could kill utility workers.

Fire / Explosion

• DO NOT overload generator (per rated capacity), and OPERATE ONLY in an area with adequate cooling ventilation so

engine does not overheat. Exhaust can be extremely hot. Keep muffler at least 7’ from all combustible objects.

• All fuels are flammable. Never fuel a running or hot engine. Never pump fuel directly into generator at gas station – use

approved container to transfer fuel. Ensure there are no fuel leaks, and keep sources of sparks and flames away.

• ALWAYS keep a fire extinguisher rated “ABC” nearby.

STOP!

CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS. See the “Power load Planning & Management” section

of this manual to determine your power load requirements and then compare to the generator’s rated capacity.

INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged. See the “Unpacking

& Delivery Inspection” section for instructions on whom to contact to report missing or damaged parts.

ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the generator to

your building’s electrical system. See the “Installation/Initial Set-Up” section for more information about this

requirement. Any Questions, Comments, Problems, or Parts Orders

Call NorthStar Product Support 1-800-270-0810

ITEM NUMBER: 165957

SERIAL NUMBER: _____________

Hazard Signal Word Definitions

Table of Contents

Hazard Signal Word Definitions ..................................................................................................2

About Your Generator ..................................................................................................................4

Specifications ..................................................................................................................................6

Safety Label Locations...................................................................................................................7

Machine Component Identification..............................................................................................8

Power Load Planning & Management.........................................................................................10

Installation / Initial Set-Up:

1. Unpacking & Delivery Inspection..........................................................................................12

2. Planning the Power Load........................................................................................................12

3. Set-up as a PORTABLE or BUILDING BACK-UP Power Source ......................................13

4. Selecting a Suitable Site.........................................................................................................16

5. Grounding the Generator........................................................................................................18

6. Battery Installation .................................................................................................................19

Operation:

1. General Safety Rules for Operation .......................................................................................20

2. Preparing for Operation..........................................................................................................23

3. Starting the Engine.................................................................................................................26

4. Checking Generator Output....................................................................................................27

5. Connecting Loads...................................................................................................................28

6. Stopping the Engine ...............................................................................................................28

7. Storage & Exercise.................................................................................................................29

Maintenance & Repair..................................................................................................................31

Troubleshooting.............................................................................................................................33

Summary of Important Safety Information for Operation.......................................................34

Generator Exploded View............................................................................................................38

Wiring Diagram.............................................................................................................................40

Generator Head Exploded View..................................................................................................41

About Your Generator

Thank you for purchasing your NorthStar portable generator!

About Your Generator

This engine-driven, portable generator is designed to provide up to 8000 Watts of

electrical power (6600 watts continuous, 8000 watts surge). It can supply power:

1. As a portable power source. You can plug appliances directly into the generator’s

electrical outlets.

2. As a back-up, standby power source for a building. A licensed electrician can connect

the generator to your building’s electrical system via the installation of an UL-approved

transfer switch. (See the “Installation & Initial Set-up” section of this manual to learn

more about specific requirements and precautions relating to wiring the generator to your

building’s electrical system.)

You must select a generator adequately sized for your power needs. You need to

determine the power needs of all the appliances/tools you wish to power at the same time and

choose a generator rated to provide at least that power level. See the “Power Load Planning &

Management” section of this manual to determine your specific power load requirements and

then compare them to this generator’s rated capacity. You must not overload the generator.

Overloading will cause damage to the generator and attached electrical devices, and may also

result in fire.

Be sure to read about site selection and grounding requirements for running this

generator. More detailed information can be found in the “Installation & Initial Set-up, Steps

5 & 6” of this manual.

This generator is too heavy for one person to lift without mechanical assistance. An

optional wheel kit is available from NorthStar and is recommended if you will be moving the

generator unassisted. Other optional accessories available from NorthStar include a cover for

storage, UL-approved transfer switches, and extension cords.

Contact NorthStar Product Support at 1-800-270-0810 with questions about optional

accessories or to order.

Read this Manual

WARNING

Improper use or maintenance of this generator can result in serious injury or death from

carbon monoxide poisoning, electric shock/electrocution, fire/explosion, or burns.

Read this manual completely before using the generator and follow all instructions and

safety rules.

You must follow all instructions and safety precautions presented throughout this manual. A

summary of important safety information can be found at the end of the manual. Keep this

manual for reference and review.

Proper preparation, operation, and maintenance will result in operator safety, as well as best

performance and long life of the generator. For detailed engine operation and maintenance

information, always refer to the engine Owner’s Manual furnished with the generator.

About Your Generator (cont’d)

NorthStar is constantly improving its products. The specifications outlined herein are subject

to change without prior notice or obligation. The purchaser and/or user shall assume liability

for any modification and/or alterations of this equipment from original design and

manufacture.

Before using, the user shall determine the suitability of this product for its intended use and

assumes liability therein.

Contact NorthStar Product Support at 1-800-270-0810 for any questions about the

appropriate use of this generator.

Warranty Registration

Please fill out and submit the warranty registration card so that we have your contact

information for any future product literature or replacement parts you may need.

ATTENTION:

All Rental Companies and Private Owners who loan this

equipment to others!

All persons to whom you rent/loan this generator must have access to and read this manual.

Keep this owner’s manual with the generator at all times and advise all persons who will

operate the machine to read it. You must also provide personal instruction on how to safely

operate the generator and remain available to answer any questions a renter/borrower might

have.

Specifications – Item #165957K

SPECIFICATIONS

Item Number #165957

Maximum Output 8000 Watts (W)

Continuous Output 6600 Watts (W)

Voltage 120 / 240 Volt (V)

Phase Single phase (4-wire)

Frequency 56.5-63.3 Hertz (Hz)

Power Factor 1.0 p.f.

Engine 13 HP Honda GX390

Engine Speed 3390-3800 RPM

Fuel Type Unleaded gasoline

Fuel Capacity 6.5 gallons (24.6 L)

Oil Capacity 1.16 US quarts (1.1 L)

Starting Method Electric / Recoil

120 V Receptacle 15 Amp (A) duplex

(NEMA 5-15R) & 20 Amp (A) duplex

(NEMA 5-20R)

120/240 V Receptacle 30 Amp (A) locking device

(NEMA L14-30R)

Circuit Breakers 30 Amp (A), Qty. 2; 20 Amp (A), Qty. 2;

15 Amp (A), Qty. 1; thermal,

push to reset style

Grounding Post Receives 12 Ga. wire or fork terminal

Battery (not included) 12 Volt, Group size U1

350 CCA, 33 amp/hr

Dimensions

Length 31.75” (80.6 cm)

Width 23.63” (60.0 cm)

Height 22.25” (56.5 cm)

Dry Weight 220 lb. (100 kg)

Gross Weight 250 lb. (114 kg)

Safety Label Locations – Item #165957K

Always make sure safety labels are in place and in good condition. If a safety label

is missing or not legible, order new labels or unsafe operation could result.

To order replacement safety labels, call NorthStar Product Support at 1-800-270-0810.

On-Product Warning Labels

Part numbers Description

39260 Burn Warning

779422 NorthStar

779423 Warning

779396 Battery Warning

• Commercial-grade electric start engine

• Extend run 6.5 gallon fuel tank

• Maintenance-free brushless alternator design

• Smooth running focus mount isolation system

PN 39260

BURN HAZARD

Do not touch

hot muffler.

WARNING

• Commercial-grade electric start engine

• Extend run 6.5 gallon fuel tank

• Maintenance-free brushless alternator design

• Smooth running focus mount isolation system

ATTENTION

IF GENERATOR IS TO BE STORED LONGER THAN 2 MONTHS,

charge battery with a trickle charger that is rated for 3 amps maximum.

A charged battery ensures reliable engine starting.

WARNING - BATTERY HAZARDS

1)contain caustic acid, 2) emit explosive gases, 3) can cause electric shock

ALWAYS use eye protection. Caustic acid and explosive gases can cause blindness or severe burns.

NO smoking, sparks, or flames.

NEVER touch both battery terminals at the same time with your hand orany non-insulated tools.

FLUSH immediately with water if battery acid contacts eyes, skin, orclothing.

CONNECT cables in correct sequence: FIRST RED to POSITIVE terminal, then BLACK to NEGATIVE

terminal. When disconnecting, DISCONNECT BLACK cable first, thenRED.

NEVER charge a visibly damaged or frozen battery. ALWAYS read and follow charger instructions.

BATTERIES:

PN 779396

Machine Component Identification - Item #165957K

Figure 1 (Ref. 1-8) 00591

Ref. Description Ref. Description

1 Circuit Breakers 10 Gas Cap with Gauge

2 120/240V 30A

Locking device Receptacle 11 6.5 Gallon Gas Tank

3 Grounding Post 12 Generator Head

4 120V 20A Duplex Receptacle 13 Battery Box

5 120V 15A Duplex Receptacle 14 Vibration Isolation Mount

6 Oil Drain Plug 15 Recoil

7 Air Cleaner 16 Fuel Valve Lever

8 Super Silent Muffler 17 Choke Lever

18 Engine Key Switch

Figure 2 (Ref. 10-18) 01804

Machine Component Identification - Item #165957K

REFERENCE GUIDE

Reference 1 – Circuit Breakers This portable single phase generator has 1, 15 amp (A)

2, 20A, and 2, 30A push to reset circuit breakers to

protect against electrical overloads.

Reference 2 – 120/240V

Receptacle The locking device is a 120/240V 30A NEMA L14-30R

receptacle. This receptacle accepts a NEMA plug

number L14-30P. Use this receptacle if installing a

transfer switch.

Reference 3 – Grounding Post Ground the generator via the grounding post, to a copper

pipe or rod that is driven into moist soil.

Reference 4 – 120V Receptacle The duplex is a 120V 20A straight blade receptacle,

National Electrical Manufacturer’s Association (NEMA)

number 5-20R. This receptacle accepts NEMA plug

numbers 5-15P and 5-20P. Each receptacle on this

duplex is capable of drawing 20A.

Reference 5 – 120V Receptacle The duplex is a 120 volt (V) 15 amp (A) straight blade

receptacle, National Electrical Manufacturer’s Association

(NEMA) number 5-15R. This receptacle accepts NEMA

plug number 5-15P. The duplex is capable of drawing

15A out of either receptacle or a combination of both.

Reference 6 – Oil Drain Plug Refer to your Honda engine manual for oil change

recommendations.

Reference 7 – Air Cleaner Refer to your Honda engine manual for air cleaner care.

Reference 8 – Super Silent

Muffler 4 dB less than Honda’s standard muffler.

Reference 10 – Gas Cap with

Gauge The gas cap is extra large, creating a large hole for

refilling and a comfortable grip. You can monitor the fuel

level without removing the cap by using the fuel level

indicator built into the gas cap.

Reference 11 – 6.5 Gallon Gas

Tank Large tank allows for extended run capabilities. Always

allow room for gasoline expansion by not filling the gas

tank completely full.

Reference 12 – Generator Head The electricity producing part of the generator.

Reference 13 – Battery Box The battery box provides protection for the battery and will

accept a standard lawn tractor size battery (Group U1-7).

See battery section for sizing.

Reference 14 – Vibration Isolation

Mounts The engine and generator are mounted on rubber

cylinders that absorb most of the engine vibration. This

feature eliminates the tendency of the machine to “walk”

which is common in engine powered equipment.

Reference 15 – Recoil Grasp firmly when starting engine. Consult engine

manual for further instruction.

Reference 16 – Fuel Valve Lever The engine has an ON-OFF valve mounted on the front

of the engine. Always keep this valve closed when the

generator is not in use.

Reference 17 – Choke Lever Used during cold starts. Refer to the starting/stopping

instructions and the Honda engine owner’s manual for

further instruction.

Reference 18 – Engine Key

Switch The engine key is located on the engine. Always locate

this switch and be familiar with its location before

operating the generator. Consult the Honda engine

owner’s manual for further instructions.

Power Load Planning & Management

WARNING

NEVER exceed the rated wattage capacity of your generator.

OVERLOADING may cause SERIOUS DAMAGE to the generator and

attached electrical devices, and may result in fire.

Your generator MUST BE SIZED PROPERLY to provide both the running and starting (surge)

wattage of the devices you will be powering. Before using your generator, determine the running

and starting wattage requirements of all the electrical devices you will be powering simultaneously.

The sum of the running and starting wattages of the devices being powered must not exceed the

continuous output rating of your generator. (The continuous output rating of your generator is listed

in the “Specifications” section of this manual.) Note that:

• Devices without electric motors such as light bulbs, radios, and televisions have the same

running and starting wattage.

• Devices with electric motors such as refrigerators, compressors, and hand tools typically

require a starting wattage that is 3 to 5 times greater than the running wattage.

The running and starting wattage requirements are often listed on a device’s nameplate. If wattage

is not given on the device’s nameplate, the wattage may be calculated by multiplying the nameplate

voltage by nameplate amperage, Watts = Volts X Amps.

Example conversion to watts:

120 Volts X 5 Amps = 600 Watts

If only the running voltage is given on the nameplate for a device with an electric motor, the starting

wattage can be approximated to be three to five times the running wattage.

Estimates for the running wattage requirements for common devices are listed in Table 1 below.

Guidance for starting wattages is provided in the table’s footnotes.

Table 1

Device Running

Watts

Device Running

Watts

Air conditioner (12.000 BTU) 1700 (a,b) Jet pump 800 (a)

Battery charger (20 Amp) 500 Lawn mower 1200

Belt sander (3”) 1000 Light bulb (100 Watt) 100

Chain saw 1200 Microwave oven 700

Circular saw (6½”) 2000 (a,b) Milk cooler 1100 (a)

Coffee maker 1800 (a,b) Oil burner on furnace 300

Compressor (1 HP) 1400 (a,b) Oil-fired space heater (140,000 Btu) 400

Compressor (3/4 HP) 1800 (a) Oil-fired space heater (85,000 Btu) 225

Compressor (1/2 HP) 1400 (a) Oil-fired space heater (30,000 Btu) 150

Curling iron 700 Oven 4500

Dishwasher 1200 Paint sprayer, Airless (1/3 HP) 600 (a)

Edge trimmer 500 Paint sprayer, Airless (handheld) 150

Electric nail gun 1200 Radio 200

Electric range (1 element) 1500 Refrigerator 600 (b)

Electric skillet 1250 Slow cooker 200

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