North Star MA1578111Y Bedienungsanleitung

MA1578111Y

Owner’s Manual

Pressure Washer Pump: For high pressure

cleaning machines.

Pump is shipped with oil.

Must check oil level before use.

- Remove shipping plug and install vented fill cap. (Comet Pumps)

- Remove shipping tape and vlack vent plug (if present) from oil fill cap.

(Cat Pumps)

- Remove shipping plug and install dipstick. (General Pumps)

- Remove shipping plug and install dipstick. (NorthStar Pumps)

- Remove shipping plug and install vented fill cap. (Powerhorse Pumps)

- See pump oil cap section of this manual.

Closely inspect all components.

-If you have damaged components then: Contact the freight company that

delivered the unit and file a claim.

-If you have missing components then: Contact Customer Service at

1-800-270-0810.

Read this manual.

Serious injury or death can result if safety instructions are not followed.

WARNING

Any Questions, Comments, Problems or Parts Orders

Call NorthStar Product Support 1-800-270-0810

ITEM NUMBERS:

A1573701, A1577541, A1578111, A1578131,

A1578151, A1578203, A1578173, A157711,

A157712, A157594, A1577110, A15782030,

A157121, A157123, A157124, A157127,

A157130, A1578171, A1578181, A1578201

Hazard Signal Word Definitions

Table of Contents

Important Safety Rules ........................................……4, 5

Pump Oil Cap and Pump Component Identification… 6

Operation Instructions ........................................…….7-9

Water Supply……………….………………………...7

Start-Up/Shut-Down Instructions……………………8

Applying Chemicals. ………………………………...9

Maintenance and Storage...................................……10-12

Maintenance Mode and Maintenance Schedule…10

Pump Oil Change….…………………………...……11

Long Term Storage………………………………….12

Winter Storage……………………………………….12

Troubleshooting ...................................……...............13

Specifications .....................…...............................…..14

Parts Explosions ........................................................ 15

Pump Explosions .......................................................17-50

Limited Warranty…………………………………………51

Important Safety Rules

1.) Read owner's manual completely.

Serious injury or death can result if safety instructions are not followed. You must be

16 or older to operate this machine. Keep untrained people away.

2.) Skin puncture hazard.

High pressure fluid can inject under skin resulting in serious injury including

amputation. Do not direct spray at people or animals.

-If skin injection happens, seek IMMEDIATE surgical treatment.

-Do not check for leaks with hand. Instead, use a piece of cardboard to check for

leaks.

-Do not use unit if exterior hose damage is evident. Make sure all fittings are tight

before starting. Relieve system pressure before servicing.

-Know how to stop engine and bleed pressures quickly. Be thoroughly familiar with

the controls.

-Make sure accessories meet the unit's temperature and pressure limits.

-Stop engine, bleed pressure, and engage spray gun safety lock before leaving unit

unattended.

3.) Risk of fire and explosion.

Hot exhaust fumes from engine can cause fire. Gasoline is highly flammable and

explosive. You can be burned or seriously injured when handling fuel.

-Position muffler at least 7 feet from combustible objects.

-Before adding fuel, stop the engine and keep heat, sparks, and flame away. Do not

add fuel when engine is running or still hot. No smoking near engine.

-Do not pump fuel directly into engine at gas station. Static charge can build and

ignite fuel. Use a UL approved fuel container to transfer gas to the engine. Wipe up

fuel spills immediately.

-Only store and handle fuel outdoors. Gasoline vapors can ignite if they collect

inside an enclosure. Explosion can result.

-Do not change or add to exhaust system. Fire can result.

-Do not change or add fuel tanks or fuel lines. Fire can result.

-Before each use, check fuel tank and fuel lines for leaks. Any fuel leak is a fire

hazard. Fix any fuel leaks before starting engine.

-During transportation take precautions to make sure pressure washer will not tip

over and cause a fuel leak fire hazard.

4.) Poisonous gas.

This machine gives off carbon monoxide, a poisonous gas that can kill you. You

CANNOT smell it, see it, or taste it.

-ONLY run machine outdoors and away from air intakes.

-NEVER run machine inside homes, garages, sheds, or other semi-enclosed spaces.

These spaces can trap poisonous gases, EVEN IF you run a fan or open doors and

windows.

If you start to feel sick, dizzy, or weak while using this machine, shut it off and get to

fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

WARNING

Save These Instructions

Important Safety Rules

Save These Instructions

5.) Risk of exposure to dangerous chemicals.

Serious injury or death can result if chemical manufacturer instructions are not

followed.

-Wear protective gloves when handling and cleaning with chemicals.

-Understand all safety hazards and first aid for all chemicals being used.

-When cleaning filters, check if chemicals have been used and take any

precautions that are recommended by the chemical manufacturer.

-Different chemicals may interact dangerously with each other, always follow

chemical manufacturer directions before switching chemicals.

-Calculate the correct amount of chemical to mix, dispose of excess chemical

per the manufacturer instructions.

-Never spray flammable liquids.

6.) Risk of electrocution.

Electricity can kill you. Keep water away from electrical outlets and electrical

devices.

7.) Flying objects.

Small particles may fly out while spraying. Wear safety glasses. Serious eye

injury can occur.

Make sure nozzle is secure before squeezing trigger. If nozzle is not secure it

will become a projectile.

8.) Fall hazard.

Pressure washer creates puddles and slippery surfaces. Keep good footing

and balance. Serious injury can occur.

-Wear footwear cabable of maintaining a good grip on wet surfaces.

-Gun kicks back. Hold with both hands.

-Do not overreach or stand on unstable supports.

-Do not stand on ladders or scaffolding.

-Do not place pressure washer on soft or unstable ground.

CAUTION

1.) Hot muffler.

You can be burned by muffler. Do not touch.

WARNING

Pump Oil Cap and Pump Component Identification

Operation Instructions

Water Supply

1.) Make sure the water supply is clean. Debris can cause excess pump wear and reduce

performance.

2.) An insufficient water supply will damage your pump. Make sure the water supply is steady and is

20% over the rated flow of your pump. Use a stopwatch to time how long it takes to fill a 5-gallon

bucket with your garden hose. The bucket must fill faster than the times listed in the table below.

Model

Time to fill 5-gallon bucket

A157711

100 seconds

A1577541

100 seconds

A1578111

100 seconds

A1578173

100 seconds

A1573701

84 seconds

A1578131

84 seconds

A157712

63 seconds

A1578151

72 seconds

A1578171

100 seconds

A1578181

84 seconds

A1578203

72 seconds

A157594

63 seconds

A1577110

100 seconds

A15782030

50 seconds

A1578201

72 seconds

A157121

100 seconds

A157123

100 seconds

A157124

84 seconds

A157127

72 seconds

A157130

50 seconds

3.) The water supply garden hose must have an inside diameter of at least 5/8”. If the hose is more

than 100 ft. long, the diameter must be at least 3/4”.

4.) Never use a reservoir tank as a water source. Drawing water out of a tank may cause pump

cavitation and damage to your pump. This pressure washer is designed for a pressurized water

source such as a city water faucet. However, the water source pressure must not exceed 115 psi

(8 bar).

5.) Always use a flexible rubber hose for your water supply. Do not use rigid piping.

6.) Always keep a fire extinguisher rated “ABC” nearby.

Operation Instructions

Start-Up Instructions

1. Attach garden hose to water inlet.

2. Attach pressure hose to water outlet and gun.

3. Attach spray gun to lance.

4. Turn water supply ON.

5. Squeeze trigger to purge air from pump.

6. Insert nozzle.

7. Start engine.

Shut-Down Instructions

1. Turn engine OFF.

2. Turn water supply OFF.

3. Squeeze trigger to relieve system pressure.

4. Remove garden hose.

5. Remove pressure hose.

6. Turn fuel valve OFF (if equipped).

Skin puncture hazard.

High pressure fluid can inject under skin resulting in serious injury including

amputation. Do not direct spray at people or animals.

-If skin injection happens, seek IMMEDIATE surgical treatment.

-Do not check for leaks with hand. Instead, use a piece of cardboard to check for

leaks.

-Do not use unit if exterior hose damage is evident. Make sure all fittings are tight

before starting. Relieve system pressure before servicing.

-Know how to stop engine and bleed pressures quickly. Be thoroughly familiar with

the controls.

-Make sure accessories meet the unit's temperature and pressure limits.

-Stop engine and bleed pressures before leaving unit unattended.

WARNING

Operation Instructions

Applying Chemicals

1.) Install the black nozzle to spray chemicals onto the cleaning surface.

2.) Start the pressure washer according to the start-up instructions.

3.) Submerge the chemical hose in cleaning solution.

4.) Squeeze the spray gun trigger. The chemical injector will draw the chemical into the water stream.

5.) Apply chemicals evenly onto the cleaning surface. Allow the chemicals to react with the dirt, then

clean at high pressure with green nozzle.

6.) Never use more chemical than is necessary to clean the surface.

7.) To clean the chemical injector, draw water through the strainer until all the chemical is purged from

the system.

Risk of exposure to dangerous chemicals.

Serious injury or death can result if chemical manufacturer instructions are not

followed.

-Wear protective gloves when handling and cleaning with chemicals.

-Understand all safety hazards and first aid for all chemicals being used.

-When cleaning filters, check if chemicals have been used and take any

precautions that are recommended by the chemical manufacturer.

-Different chemicals may interact dangerously with each other, always follow

chemical manufacturer directions before switching chemicals.

-Calculate the correct amount of chemical to mix, dispose of excess chemical

per the manufacturer instructions.

-Never spray flammable liquids.

WARNING

strainer

diluted

chemical

pump inlet

pump outlet

pump

Maintenance and Storage

Maintenance Mode

Before performing any maintenance on the pressure washer, it must be placed in maintenance mode.

1.) Turn off engine.

2.) Turn off water supply.

3.) Squeeze trigger to relieve system pressure.

4.) Shut off fuel valve.

5.) Unplug spark plug wire from spark plug, (see engine owners’ manual).

Maintenance Schedule

What to Check

When to Check

What to Do

Inlet Filter

Each Use

Visually inspect and clean inlet filter with clear water.

Pressure Hose

Each Use

Visually inspect pressure hose and hose couplings. Replace

hose if any of the following is evident:

hose coupling is damaged, wire mesh is exposed or

damaged, hose is permanently kinked or flattened, outer

hose cover is blistered or loose.

Bolts

Each Use

Tighten any loose bolts.

Engine Oil

See engine manual

See engine manual for oil change instructions

Pump Oil

After 1st 50hrs,

then 3mo/500hr

Change pump oil. See pump oil change instructions on next

page.

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