Novatech Bitronics PowerPlex II Bedienungsanleitung

PowerPlex II Synchronizing Ethernet Transducer and Display

User Manual

December 1, 2017

ML0044B Document Revision H

TABLE OF CONTENTS

POWERPLEX II MANUAL SET.................................................................................................................6

VERSION HISTORY (ABRIDGED) ...........................................................................................................6

CERTIFICATION........................................................................................................................................7

INSTALLATION AND MAINTENANCE ....................................................................................................7

WARRANTY AND ASSISTANCE.............................................................................................................7

AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION...........................................................8

COPYRIGHT NOTICE...............................................................................................................................8

TRADEMARKS..........................................................................................................................................8

SAFETY SECTION....................................................................................................................................9

Health and safety...................................................................................................................................... 9

Explanation of symbols and labels ........................................................................................................... 9

WARNING: EMISSIONS – CLASS A DEVICE (EN55011) ...................................................................11

DECOMMISSIONING AND DISPOSAL..................................................................................................11

1.0 DESCRIPTION & SPECIFICATIONS...............................................................................................13

1.1 Introduction ...................................................................................................................................... 13

1.2 Features........................................................................................................................................... 13

1.3 Specifications................................................................................................................................... 13

1.4 Digital I/O (optional) – Extended Chassis only ................................................................................ 20

1.4.1 Inputs........................................................................................................................................ 20

1.4.2 Outputs ..................................................................................................................................... 21

1.5 Standards and Certifications ........................................................................................................... 23

1.5.1 Revenue ................................................................................................................................... 23

1.6 Environment..................................................................................................................................... 24

2.0 PHYSICAL CONSTRUCTION & MOUNTING..................................................................................27

2.1 Installation........................................................................................................................................ 33

2.2 Initial Inspection ............................................................................................................................... 33

2.3 Protective Ground/Earth Connections ............................................................................................. 33

2.4 Overcurrent Protection..................................................................................................................... 33

2.4.1 Overcurrent Protection - Voltage Signal Measurement Inputs (VTs)........................................ 33

2.4.2 Overcurrent Protection – DC PWR (Low Voltage DC Power)................................................... 33

2.4.3 Overcurrent Protection – AUX PWR (Universal - High Range Power Supply) ........................ 34

2.5 Supply/Mains Disconnect – AUX PWR (Universal – Hi Range Power Supply) ............................... 34

2.6 Instrument Mounting ........................................................................................................................ 34

2.7 Cleaning........................................................................................................................................... 34

3.0 CONNECTIONS & WIRING..............................................................................................................35

3.1 Auxiliary Power ................................................................................................................................ 35

3.1.1 Specifications (per section 1.3) ................................................................................................ 35

3.2 VT Inputs – VA, VB, VC, VN (See Appendix A1 and Section 1.3) ................................................. 36

3.3 CT Inputs – IA, IB, IC (See Appendix A1 and section 1.3).............................................................. 36

3.4 Ethernet – with built in port switches ............................................................................................... 36

3.4.1 Network settings ....................................................................................................................... 37

3.4.2 Indicators – Ethernet (ACT) LEDs............................................................................................ 39

3.4.3 Firmware upgrades and saving and loading configuration files – Ethernet service port.......... 39

3.5 Optional Serial Port (option includes Digital IO) – Extended Chassis Only ..................................... 41

3.5.1 RS485 Connections (Extended Chassis Only) ........................................................................ 41

3.6 Optional Display Port (option includes IRIG-B and Energy Pulse LED)........................................... 42

3.6.1 Display Screens (Optional Display).......................................................................................... 44

3.6.2 Overview – Buttons Functions (Optional Display)..................................................................... 46

3.6.3 Keypad Functions for Display Mode (Optional Display)............................................................ 47

3.6.4 Display Error Messages ............................................................................................................ 48

3.7 Optional IRIG-B Port........................................................................................................................ 49

3.7.1 IRIG-B Electrical Specifications (Option).................................................................................. 50

3.8 Optional Energy Pulse Infrared LED ............................................................................................... 50

4.0 FUNCTIONAL DESCRIPTION.........................................................................................................53

4.1 Configuration .................................................................................................................................... 53

4.2 HTML Web Server ........................................................................................................................... 53

4.3 Passwords ........................................................................................................................................ 53

4.4 Performing set-up through the web page interface ......................................................................... 54

4.5 Navigating the PPX IITD’s setup menu from the front panel........................................................... 81

5.0 MEASUREMENTS............................................................................................................................86

5.1 Changing Transformer Ratios.......................................................................................................... 86

5.2 Current............................................................................................................................................. 86

5.2.1 Residual Current....................................................................................................................... 86

5.3 Voltage Channels ............................................................................................................................ 87

5.4 Voltage Aux (V DC) ......................................................................................................................... 87

5.5 Power Factor ................................................................................................................................... 88

5.6 Watts / Volt-Amperes (VAs) / VARs (Uncompensated)................................................................... 88

5.6.1 Geometric VA Calculations ...................................................................................................... 88

5.7 Compensated Watts and VARs (Line and Transformer Loss Compensation)................................ 90

5.8 Energy.............................................................................................................................................. 91

5.9 Frequency........................................................................................................................................ 92

5.10 Demand Measurements ................................................................................................................ 92

5.10.1 Ampere and Fundamental Ampere Demand ......................................................................... 93

5.10.2 Volt Demand........................................................................................................................... 93

5.10.3 Power Demands (Total Watts, VARs, and VAs) .................................................................... 93

5.10.4 Demand Resets...................................................................................................................... 94

5.10.5 Demand Interval ..................................................................................................................... 94

5.11 Harmonic Measurements............................................................................................................... 94

5.11.1 Voltage Distortion (THD) ........................................................................................................ 94

5.11.2 Current Distortion (THD and TDD) ......................................................................................... 94

5.11.3 Fundamental Current ............................................................................................................. 95

5.11.4 Fundamental Voltage ............................................................................................................. 95

5.11.5 K-Factor.................................................................................................................................. 96

5.11.6 Displacement Power Factor ................................................................................................... 96

5.11.7 Phase Angles ......................................................................................................................... 96

5.11.8 Slip Frequency (1-Cycle Update) ........................................................................................... 97

5.12 Heartbeat and Health Check ......................................................................................................... 97

5.13 List of Available Measurements & Settings ................................................................................... 99

5.14 Calibration.................................................................................................................................... 100

5.15 Instantaneous Measurement Principles ...................................................................................... 100

5.15.1 Sampling Rate and System Frequency................................................................................ 100

APPENDIX.............................................................................................................................................101

A1 CT/VT Connection Diagrams ......................................................................................................... 101

A2 Ethernet Troubleshooting ............................................................................................................... 103

A3 Setting Screen configurations on PowerPlex II for PPXIITD – Screen Enable & Custom Display

Screens................................................................................................................................................. 104

A4 PowerPlex II Display Screens – Standard Formats ....................................................................... 107

A5 PowerPlex II Standard Display Screens – Visual Representations PPXIITD ................................ 117

POWERPLEX II MANUAL SET

ML0044B PowerPlex II User Manual

ML0045 PowerPlex II DNP3 Protocol

ML0046 PowerPlex II Modbus Protocol

ML0043 60 Series IEC 61850 Protocol

VERSION HISTORY (ABRIDGED)

V1.00.0 2014-07-29 Initial release

V1.30.0 2014-10-22 Minor feature upgrades and bug fixes

V2.06.0 2015-05-21 Minor feature upgrades

V2.12.0 2016-02-22 Support for IEC 61850, universal power supply,

IRIG-B and display ports

V2.20.0 2016-10-04 Support for serial port and digital I/O

V2.21.0 2016-10-26 Minor feature upgrades and bug fixes

V2.22.0 2017-03-15 Added support for KYZ Energy Counter and

Energy LED.

V2.23.0 2017-06-21 Energy resets did not work without an IO card;

2-Element mode enabled for 3-phase averages

V2.24.0 2017-08-15 Added Average L-L Volts, Average L-N Volts

and Average Amps to protocols

V2.25.0 2017-11-15 Added trend recorder

CERTIFICATION

Bitronics LLC certifies that the calibration of our products is based on measurements

using equipment whose calibration is traceable to the United States National Institute

of Standards Technology (NIST).

INSTALLATION AND MAINTENANCE

Bitronics LLC products are designed for ease of installation and maintenance. As with

any product of this nature, installation and maintenance can present electrical hazards

and should be performed only by properly trained and qualified personnel. If the

equipment is used in a manner not specified by Bitronics LLC, the protection provided

by the equipment may be impaired.

In order to maintain UL Listing (which shall be dependent upon the product evaluation

by UL, the following Conditions of Acceptability shall apply:

a) After installation, all hazardous live parts shall be protected from contact by

personnel or enclosed in a suitable enclosure.

WARRANTY AND ASSISTANCE

This product is warranted against defects in materials and workmanship for a period of

one-hundred-and-twenty (120) months from the date of their original shipment from the

factory. Products repaired at the factory are likewise warranted for eighteen (18) months

from the date the repaired product is shipped, or for the remainder of the product's

original warranty, whichever is greater. Obligation under this warranty is limited to

repairing or replacing, at our designated facility, any part or parts that our examination

shows to be defective. Warranties only apply to products subject to normal use and

service. There are no warranties, obligations, liabilities for consequential damages, or

other liabilities on the part of Bitronics LLC except this warranty covering the repair of

defective materials. The warranties of merchantability and fitness for a particular

purpose are expressly excluded.

For assistance, contact Bitronics LLC at:

Telephone: 610.997.5100

Fax: 610.997.5450

Email: [email protected]

Website: www.novatechweb.com/bitronics

Shipping:

261 Brodhead Road

Bethlehem, PA 18017-8698

USA

AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION

NovaTech Europe BVBA

Kontichsesteenweg 71

2630 Aartselaar

Belgium

T+32.3.458.0807

F+32.3.458.1817

E[email protected]

This manual is copyrighted and all rights are reserved. The distribution and sale of

this manual is intended for the use of the original purchaser or his agents. This

document may not, in whole or part, be copied, photocopied, reproduced, translated or

reduced to any electronic medium or machine-readable form without prior consent of

Bitronics LLC, except for use by the original purchaser.

The product described by this manual contains hardware and software that is

protected by copyrights owned by one or more of the following entities:

Bitronics, LLC, 261 Brodhead Road, Bethlehem, PA 18017

Schneider Automation, Inc., One High Street, North Andover, MA 01845

Triangle MicroWorks, Inc., 2213 Middlefield Court, Raleigh, NC 27615

Freescale Semiconductor, Inc., 6501 William Cannon Drive West, Austin, TX 78735

(Italy), and 2005-2010 CACE Technologies, Davis (California).

TRADEMARKS

The following are trademarks or registered trademarks of Bitronics, LLC:

Bitronics logo Bitronics PowerPlex Triplex Triple-II

MultiComm PowerServe SubCycle Technology SubCycleStuf

The following are trademarks or registered trademarks of the DNP User's Group:

DNP DNP3

The following are trademarks or registered trademarks of Schneider Automation, Inc.:

MODSOFT Modicon Modbus Plus Modbus Compact 984 PLC

SAFETY SECTION

This Safety Section should be read before commencing any work on the equipment.

Health and safety

The information in the Safety Section of the product documentation is intended to

ensure that products are properly installed and handled in order to maintain them in a

safe condition. It is assumed that everyone who will be associated with the equipment

will be familiar with the contents of the Safety Section.

Explanation of symbols and labels

The meaning of symbols and labels that may be used on the equipment or in the

product documentation is given below.

Installing, Commissioning and Servicing

Equipment connections

Personnel undertaking installation, commissioning or servicing work on this equipment

should be aware of the correct working procedures to ensure safety. The product

documentation should be consulted before installing, commissioning or servicing the

equipment.

Terminals exposed during installation, commissioning and maintenance may present a

hazardous voltage unless the equipment is electrically isolated.

If there is unlocked access to the equipment, care should be taken by all personnel to

avoid electric shock or energy hazards.

Voltage and current connections should be made using insulated crimp terminations to

ensure that terminal block insulation requirements are maintained for safety. To

ensure that wires are correctly terminated, the correct crimp terminal and tool for the

wire size should be used.

Before energizing the equipment, it must be grounded (earthed) using the protective

ground (earth) terminal, or the appropriate termination of the supply plug in the case of

plug connected equipment. Omitting or disconnecting the equipment ground (earth)

may cause a safety hazard.

The recommended minimum ground (earth) wire size is 2.5 mm2 (#12 AWG), unless

otherwise stated in the technical data section of the product documentation.

Before energizing the equipment, the following should be checked:

Voltage rating and polarity

CT circuit rating and integrity of connections

Protective fuse rating

Integrity of ground (earth) connection (where applicable)

Equipment operating conditions

The equipment should be operated within the specified electrical and environmental

limits.

Current transformer circuits

Do not open the secondary circuit of a live CT since the high voltage produced may be

lethal to personnel and could damage insulation.

Insulation and dielectric strength testing

Insulation testing may leave capacitors charged up to a hazardous voltage. At the end

of each part of the test, the voltage should be gradually reduced to zero, to discharge

capacitors, before the test leads are disconnected.

Do not attempt to perform installation, maintenance, service or removal of this device

without taking the necessary safety precautions to avoid shock hazards. De-energize

all live circuit connections before work begins.

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