Novatron Xsite EASY 100022 Bedienungsanleitung

XSITE EASY

INSTALLATION MANUAL

Ver. 1.01 / 4 Feb 2015

TABLE OF CONTENTS
INTRODUCTION 1
1 Safe y ins ruc ions..................................................................................................................3
2 Produc  overview...................................................................................................................6
3 Handling of  he sys em..........................................................................................................8
4 Transpor a ion and s orage....................................................................................................8
5 Suppor  and main enance......................................................................................................8
INSTALLATION OF COMPONENTS 9
1 Componen s inside  he cabin.................................................................................................9
2 Inclina ion sensors and laser receiver..................................................................................10
2.1 Til  bucke  sensor.........................................................................................................13
2.2 Bucke  sensor...............................................................................................................16
2.3 Laser receiver...............................................................................................................17
2.4 S ick, main boom, and ex ra boom sensors..................................................................18
2.5 Frame sensor...............................................................................................................19
3 Finalizing  he ins alla ion......................................................................................................19
3.1 Power cord...................................................................................................................20
INSTALLATION DATA 21
1 Bucke  leng hs.....................................................................................................................21
2 Linkage leng hs....................................................................................................................22
3 Laser receiver leng hs..........................................................................................................22
4 Boom leng hs....................................................................................................................... 23
5 Ro a ion cen re poin  offse s................................................................................................24
CALIBRATION 24
1 Frame sensor calibra ion.....................................................................................................25
2 S ick sensor calibra ion........................................................................................................25
3 Main boom sensor calibra ion..............................................................................................30
4 Ex ra boom sensor calibra ion..............................................................................................31
5 Boom line accuracy  es .......................................................................................................31
6 Bucke  moun  calibra ion......................................................................................................31
6.1 Quick coupler............................................................................................................... 32
6.2 Linkage......................................................................................................................... 32
7 Finalizing  he calibra ion......................................................................................................32
APPENDICES
EC Declara ion of Conformi y
FCC Declara ion of Conformi y

1 INTRODUCTION

This documen is he ins alla ion manual for he Xsi e Easy excava or guidance sys em. Please

read his manual comple ely, paying special a en ion o he safe y ins ruc ions, and make sure you

unders and all he informa ion in he manual before using he sys em. Keep he manual available

for fu ure reference.

System software version

This manual applies o sof ware version 2.2.

Manufacturer's contact information

Nova ron Oy

Myllyhaan ie 6 E

33960 Pirkkala, Finland

Tel: +358 (0)3-357 26 00

E-mail: sales@nova ron.fi, service@nova ron.fi, echsuppor @nova ron.fi

Web: www.nova ron.fi

Conformity to EU directives (European Union)

This produc is in conformi y wi h EMC (2004/108/EC), RoHS (2002/95/EC), and WEEE

(2002/96/EC) direc ives. This produc may no be disposed of oge her wi h unsor ed household

was e - i mus be properly recycled according o local regula ions.

Conformity to FCC rules (North America)

This produc complies wi h par 15 of he FCC rules.

isclaimer

The manufac urer does no accep any liabili y for damages caused by:

Inappropria e assembly and/or ins alla ion

Non-observance of he ins ruc ion manual

Non-in ended and improper use

Use beyond opera ion limi s

Use by insufficien ly qualified and rained personnel

Use of unau horized spare par s and accessories

Decons ruc ing and/or rebuilding of he produc

XSITE EASY | Ins alla ion manual | Page 1 of 34

Instruction manual

This ins ruc ion manual con ains basic informa ion o be considered when using and main aining

he produc . Observing all securi y ins ruc ions and guidelines given here is indispensable for

secure opera ion. This ins ruc ion manual mus herefore be read and applied, wi hou fail, by any

person assigned wi h working processes o do wi h he machine, such as opera ion, faul finding

and main enance.

This manual is o be considered a par of he produc and as such mus be passed on o relevan

hird par ies or subsequen owners. I mus be permanen ly kep a he usage si e and be available

for he opera ing personnel. Fur hermore, general safe y regula ions, manufac urer's safe y

regula ions and local acciden preven ion regula ions for he area in which he produc is being

used, mus also all be observed.

The produc is available wi h a number of sensor combina ions. If your sys em is no equipped wi h

some of he sensors or o her componen s described in his manual, hose sec ions of he manual

are no applicable o you.

We are eager o ensure ha his ins ruc ion manual is correc and up- o-da e. To main ain our

echnological edge, i may be necessary o under ake modifica ions o he produc and i s

opera ion wi hou prior no ice. If you are using a newer or older version of he produc or sof ware

han ha described in his manual, he informa ion herein may no longer be applicable. If his is he

case, your local dealer will be happy o provide you wi h a new manual. We do no accep liabili y

for dis urbances, failures or damages resul ing from he use of an ou -of-da e manual.

The ex and graphics wi hin his manual have been colla ed wi h he grea es possible care.

However, we will no be held liable for possible errors or consequences arising from hem. Should

you wish o make sugges ions regarding his manual or poin ou possible errors, please con ac

your local dealer. We will gladly ake your ideas and sugges ions in o considera ion.

Explanation of symbols

Warning no ices are marked in his ins ruc ion manual wi h symbols. Under all circums ances

observe hese no ices and proceed carefully o preven acciden s, personal injuries, and ma erial

damages.

Indica es a hazardous si ua ion. If no avoided, could resul in dea h, serious

injury, or ma erial damages.

Emphasizes useful ips, recommenda ions and o her informa ion for efficien and

rouble-free opera ion.

XSITE EASY | Ins alla ion manual | Page 2 of 34

1.1 Safe y ins ruc ions

This sec ion ou lines all impor an safe y ma ers concerning he op imal safe y of personnel as well

as failure-free opera ion. These ins ruc ions shall enable users o recognize po en ial risks of use

and, as far as possible, preven hem in advance. Every user has o unders and and observe hese

ins ruc ions.

The produc mus no be solely relied on for he opera ion of he machine. The opera or

mus main ain a proper view of he opera ing area a all imes.

Conventional use

The produc has been exclusively designed and cons ruc ed for conven ional use as described

here.

Posi ioning he bucke of an excava or wi h he help of gravi a ion sensors, laser receiver,

or o her sensors.

Indica ion of he posi ion of he measuring poin o he user.

Comparison of he posi ion of he measuring poin wi h various ypes of reference

informa ion.

Any o her use no lis ed here, as well as any applica ion no complying wi h he echnical da a, is

no considered conven ional use.

Improper use

Non-conven ional use

Exceeding he limi values given on he da a shee

Use of he produc wi hou ins ruc ions

Use of he produc beyond he limi s of use

Invalida ion of safe y equipmen

Removal of indica ing or warning labels

Opening, rebuilding or al era ion of he produc

Use of he produc in spi e of obvious defec s or damages

Use of he produc wi h unau horized accessories from o her manufac urers

Use of he produc a insufficien ly secured cons ruc ion si es

Alteration and rebuilding of the product

To preven risks and ensure op imal performance, al era ions, a achmen s or rebuilding of he

produc may no be carried ou wi hou he manufac urer’s explici permission.

The foremans’s responsibility

The produc is used in he indus rial sec or. The foreman of he produc is herefore subjec o legal

responsibili ies for opera ional safe y. In addi ion o he opera ional safe y ins ruc ions in his

manual, he relevan safe y, acciden preven ion and environmen al pro ec ion regula ions for he

area in which he produc is opera ing mus also be observed.

XSITE EASY | Ins alla ion manual | Page 3 of 34

Par icularly applicable:

The foreman mus make sure he is aware of he curren opera ional safe y regula ions and,

in a risk assessmen , be able o de ec addi ional risks caused by he special working

condi ions a he usage si e of he produc . These risks mus be compiled in he form of

wri en ins ruc ions, which mus hen be kep near o he produc and permanen ly be

available for he persons working wi h i

The foreman mus clearly define he responsibili ies of he personnel wi h regard o he

appliance

The foreman mus ensure ha he con en s of he ins ruc ion manual have been fully

unders ood by he opera ing personnel

The informa ion in he ins ruc ion manual mus be observed horoughly and wi hou

excep ion

The foreman mus ensure ha all main enance, inspec ion and assembling processes are

carried ou by qualified, specialized personnel, and ha such personnel have fully

acquain ed hemselves wi h he produc and i s applica ion by carefully s udying he produc

manuals

The foreman mus inform he manufac urer or he au horized dealer if any safe y defec s

are found or occur during opera ion

Special risks

Epilepsy warning

Some people are suscep ible o epilep ic seizures or loss of consciousness when

exposed o cer ain flashing ligh s or ligh pa erns. Immedia ely discon inue use and

consul your doc or if any of he following symp oms occur while using he produc :

dizziness, blurred vision, eye or muscle wi ches, loss of consciousness, disorien a ion

or any involun ary movemen or convulsion.

Risks caused by electric current

When working close o elec rici y sys ems (for example overhead powerlines), here is

a danger of dea h due o elec ric shock. Keep sufficien safe y dis ance o elec rical

sys ems.

Moving components

Keep o her persons away from he working range of he machine and he ool.

Remove objec s from he working range of he machine and he ool. Do no in erfere

wi h he moving componen s during opera ion.

Overhanging machine parts

Sys em componen s assembled af er he machine has lef he fac ory can increase he

ypical dimensions of he machine. Being unaware of his can lead o injuries and

ma erial damages.

XSITE EASY | Ins alla ion manual | Page 4 of 34

Risk of injury caused by malfunction

Uncon rolled machine ac ions caused by he malfunc ion of a sys em componen can

lead o severe personal injuries or cause ma erial damage wi hin he machine’s

working range. Ensure ha he machine is opera ed, con rolled and inspec ed by a

qualified and experienced opera or, who is capable of carrying ou emergency

measures, such as an emergency s op.

Lacking instruction

Lacking or insufficien ins ruc ion can lead o opera ing errors or incorrec use. This can

lead o severe personal injuries, as well as significan ma erial and environmen al

damage. Observe he manufac urer’s safe y ins ruc ions and he foreman’s direc ives.

Risk of injury caused by insufficient safeguarding

Insufficien safeguarding of he cons ruc ion si e and he loca ion of he componen

(for example he posi ion of he laser emi er), can lead o hazardous si ua ions on he

cons ruc ion si e and surrounding raffic. Ensure sufficien safeguarding of he

cons ruc ion si e. Ensure sufficien safeguarding of he loca ions of each single

componen . Observe he coun ry-specific safe y and acciden preven ion regula ions,

as well as he curren road raffic regula ions.

Risks caused by faulty measurement results

Faul y measuremen resul s due o use of a damaged (for example dropped) produc ,

improper use or al era ion o he produc can lead o severe ma erial damages. Do no

use produc s showing obvious signs of damage. Before re-using a componen ha has

been dropped, carry ou a es measuremen o ensure accura e readings.

Risk of injury caused by unreadable signs

In he course of ime, labels and symbols on he produc can become unrecognisable

due o dir , wear or o her damage. Labels and symbols can also ge de ached. Always

keep safe y, warning and opera ion ins ruc ions in good enough condi ion ha hey

can easily be read. Regularly check he adhesiveness of he labels and symbols on

he produc . Do no remove any labels or symbols from he produc .

Risk of injury caused by inappropriate disposal of the product

When burning plas ic par s, oxic gases ha can cause illnesses are emi ed.

Dispose he produc properly according o he curren na ional coun ry-specific

disposal regula ions. Careless disposal migh also enable unau horized persons o

improperly use he produc ; in doing so, hese persons and/or hird par ies migh be

severely injured and also pollu e he environmen . A all imes, pro ec he produc

agains access by unau horized persons.

XSITE EASY | Ins alla ion manual | Page 5 of 34

Proceeding in case of danger and accidents

Preven ive measures

Always be prepared for possible acciden s or fire

Keep firs -aid equipmen (ambulance box, blanke s e c.) wi hin reach

Familiarize all personnel wi h acciden no ifica ion and firs -aid equipmen as well as

procedures for aler ing he emergency services

Keep access rou es clear for emergency vehicles

In he even of acciden , proceed appropria ely:

1. Immedia ely shu down he produc by swi ching he power off

2. Begin firs -aid-measures

3. Recover persons ou of he hazard zone

4. Inform he responsible person a he usage si e

5. Aler medical assis ance and/or he fire brigade

6. Ensure ha access rou es are clear for emergency vehicles

1.2 Produc overview

Xsi e Easy is a machine guidance sys em for excava ors. Xsi e Easy indica es he posi ion of he

measuring poin compared o a reference level.

The sys em con ains he following componen s by defaul (Figure 1):

1. Display uni

2. Connec ion box for LED display

3. Gravi a ion sensors for bucke , dipper s ick, main boom, and frame

The sys em can be expanded by adding he following op ional accessories (Figure 1):

Til bucke sensor

Dual block boom sensor

Laser receiver

LED display

XSITE EASY | Ins alla ion manual | Page 6 of 34

XSITE EASY | Ins alla ion manual | Page 7 of 34

Figure 1. Sys em diagram

1.3 Handling of he sys em

The display is no comple ely wa erproof. If he display or o her componen s are aken away from

he cons ruc ion machine, a carrying case should be used. Make sure ha he componen s are

clean and dry before placing hem in he carrying case. Also make sure ha he carrying case is

clean and dry.

1.4 Transpor a ion and s orage

When aking he equipmen o he usage si e or carrying i in he field, always ensure ha he

produc is ranspor ed in secured, sui able con ainers. Never ranspor he produc loosely in a

vehicle. Knocks and hi s can severely harm he func ioning of he produc . In case of ranspor a ion

by railway, plane or ship, always use he original packaging, ranspor con ainers and ranspor

boxes. The packaging pro ec s he produc agains hi s and vibra ion.

Only s ore he produc in well aired, dry rooms. During s orage, pro ec i agains dampness, and

use he original packaging whenever possible. Avoid s rong fluc ua ions in empera ure during

s orage. Wa er condensa ion can form gradually, harming he func ioning of he produc .

1.5 Suppor and main enance

Main enance services are provided by he manufac urer or au horised dealer. The ins alla ion and

servicing of he produc should only be carried ou by rained and qualified personnel.

For safe y reasons, only represen a ives of he manufac urer are allowed o open he

housings.

XSITE EASY | Ins alla ion manual | Page 8 of 34

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