Novexx Solutions Label Maxx C Bedienungsanleitung

Power connector

Stromanschluß

Material reel *

Materialhalter *

Adjusting disk *

Verstellscheibe *

Fixing screws *

Feststellknöpfe *

Material guidance

Materialführung

Paper tray

Materialschacht

Transport shaft

(cover and roller)

Transportschwinge

(Abdeckung und Walze)

Material brake

Materialbremse

Label sensor

Etikettensensor

Position mark/

Label sensor

Postitionsanzeige/

Etikettensensor

Adjustment screw/

Label sensor

Stellschraube/

Etikettensensor

Dispensing edge

Spendekante

Rewinder/

Backing paper*

Aufroller/

Abdeckpapier *

Backing paper

Abdeckpapier

Pictogram

Piktogramm

Quick Reference Guide

Kurzbedienungsanleitung

Label Maxx

C, Cc, Ce

Order no. / Bestellnummer: 97083-00-0

* Not with version 'Ce

* nicht bei Version 'Ce'

10 911 12 7 8

4 3 5 6

14 13

115

01/01 Rev. 2.13-01 SERVICE MANUAL Schaltpläne / Circuit Diagrams, Page 1

TTX x50/67x – W ildcats (plus) – TTX Laminator– TDI/STDI/XXtreme –S 45/65/95/105 – TTK/Texxtile

Schaltpläne / Circuit Diagrams

Display-Platine Schaltplan /

Display Board Diagram ................................. 2

Display-Platine Bestückung /

Display Board Components........................... 3

CPU-Platine Schaltplan CPU /

CPU Board Diagram CPU ............................. 4

CPU-Platine Schaltplan Speicher /

CPU Board Diagram Memory........................ 5

CPU-Platine Schaltplan Schnittstellen /

CPU Board Diagram Interfaces ..................... 6

CPU-Platine Bestückung A /

CPU Board Components A ........................... 7

CPU-Platine Bestückung B /

CPU Board Components B ........................... 8

I/O-Platine: Power Supply, Stepper, Kopf /

I/O Board: Power Supply, Stepper, Head...... 9

I/O-Platine: Schaltplan Stromversorgung /

I/O Board: Diagram Power Supply............... 10

I/O-Platine: Schaltplan I/O, Kopf /

I/O Board: Diagram I/O and Head-Control... 11

I/O-Platine: Schaltplan Schrittmotor-Logik /

I/O Board: Diagram Stepper Motor Logic..... 12

I/O-Platine: Schaltplan Kopfmotor /

I/O Board: Diagram Head Stepper Motor.....13

I/O-Platine: Schaltplan Folienmotor /

I/O Board: Diagram Foil Stepper Motor........14

I/O-Platine: Schaltplan Vorschubmotor /

I/O Board: Diagram Feed Stepper Motor .....15

I/O-Platine Bestückung /

I/O Board Components................................16

Adapter-Platine Schrittmotor Schaltplan /

Adapter Board Stepper Motor...................... 17

Adapterplatine Laminator /

Adapter board laminator .............................. 18

Applikator-Platine Schaltplan /

Applicator Board Diagram ........................... 19

Applikator-Platine Bestückung /

Aplicator Board Components.......................20

Dispenser-Platine Schaltplan /

Dispenser Board Diagram ...........................21

Messer-Platine Schaltplan /

Cutter Board Diagram..................................22

Messer-Platine Bestückung /

Cutter Board Components ...........................23

01/01 Rev. 2.13-01 SERVICE MANUAL Schaltpläne / Circuit Diagrams, Page 1

TTX x50/67x – W ildcats (plus) – TTX Laminator– TDI/STDI/XXtreme –S 45/65/95/105 – TTK/Texxtile

Schaltpläne / Circuit Diagrams

Display-Platine Schaltplan /

Display Board Diagram ................................. 2

Display-Platine Bestückung /

Display Board Components........................... 3

CPU-Platine Schaltplan CPU /

CPU Board Diagram CPU ............................. 4

CPU-Platine Schaltplan Speicher /

CPU Board Diagram Memory........................ 5

CPU-Platine Schaltplan Schnittstellen /

CPU Board Diagram Interfaces ..................... 6

CPU-Platine Bestückung A /

CPU Board Components A ........................... 7

CPU-Platine Bestückung B /

CPU Board Components B ........................... 8

I/O-Platine: Power Supply, Stepper, Kopf /

I/O Board: Power Supply, Stepper, Head ...... 9

I/O-Platine: Schaltplan Stromversorgung /

I/O Board: Diagram Power Supply............... 10

I/O-Platine: Schaltplan I/O, Kopf /

I/O Board: Diagram I/O and Head-Control ... 11

I/O-Platine: Schaltplan Schrittmotor-Logik /

I/O Board: Diagram Stepper Motor Logic..... 12

I/O-Platine: Schaltplan Kopfmotor /

I/O Board: Diagram Head Stepper Motor.....13

I/O-Platine: Schaltplan Folienmotor /

I/O Board: Diagram Foil Stepper Motor........14

I/O-Platine: Schaltplan Vorschubmotor /

I/O Board: Diagram Feed Stepper Motor .....15

I/O-Platine Bestückung /

I/O Board Components................................16

Adapter-Platine Schrittmotor Schaltplan /

Adapter Board Stepper Motor......................17

Adapterplatine Laminator /

Adapter board laminator .............................. 18

Applikator-Platine Schaltplan /

Applicator Board Diagram ........................... 19

Applikator-Platine Bestückung /

Aplicator Board Components.......................20

Dispenser-Platine Schaltplan /

Dispenser Board Diagram ...........................21

Messer-Platine Schaltplan /

Cutter Board Diagram..................................22

Messer-Platine Bestückung /

Cutter Board Components ...........................23

Abgekündigt 

Discontinued

3.2

3.3

3.1

1.To switch the unit on and off

Firstly connect the power pack

to the Label Maxx (1), then

connect to the mains.

Important

When switching off the unit, first

take the plug out of the socket.

This will protect the unit.

2. Insert material roll

(not applicable to the Ce

version)

Loosen fixing screws (4).

Adjust the 3 components of the

material reel until the material

roll is held fast (3).

3. Insert material

3.1 Push the top edge of the

material brake (8) back until it

goes no further.

3.2 Remove the first 40mm of

labels on the reel, insert

material into paper tray (6) and

pull through to front edge of the

housing.

3.3 Adjust the material guide

(5)

on the right hand side to the

material width.

3.4 Adjust the material sensor

(9) sideways so that the

position mark (10) is in line with

the material centre.

3.5 Pull the material brake (8)

forward (returning it to its

original position) and the label

will be dispensed.

3.6 Guide the backing paper

(14) under the unit and connect

it to the rewinder (13).

4. Remove material

4.1 Push the material brake (8)

half way back, the automatic

feed will stop and the last

dispensed label can be taken.

4.2 Then push the material

brake back(8) as far as it will

go, cut the backing paper

between the rewinder and unit,

and remove the material by

pulling it back up through the unit.

Remove the backing paper re-

gularly from the rewinder (13).

Preparing for use

3.6

3.5

3.4

✂

4.2

4.1

1. Sensor Position

2. Dispense process

3. Labels with

non-rectangular

shape

To switch the unit

on or off

Material that dispenses a number of labels at the same time.

When several labels are

side by side, the position

mark must run over a

label, but be as close to

the centre of the material

as possible.

The label under the

sensor must be remo-

ved last.

After removing the last

label the next row is

automatically dispensed

The sensor must be positioned exactly for all labels with a non-rectangular

shape (round, oval, triangular...).

The highest point of the label must be between the small rolls of the sensor.

To switch the unit on or off simply connect it to, or disconnect it from, the

mains socket. It is not essential to switch the unit off when not in use.

Socket must be freely accessible.

The device is to be operated only with power supplies which comply with

the requirements of safety extra low voltage (SELV) according to DIN, VDE

0805.

The cable can be fixed by a clamp at the housing.

2. 3.

centerofmaterial

Operating

Adjustment of speed

Counter

Operation

Options: High speed / counter

The unit has two feeding speeds,

2" or 3" per second

and a feature for counting the amount of labels dispensed.

3" Press PROGRAMM key and hold it down,

press UP key and release both.

Recommended for long labels.

2" Press PROGRAMM key and hold it down,

press DOWN key and release both.

Recommended for short labels or labels with high weight

or adhesive with high release value.

When a stop signal comes from the label sensor, the display counts one digit

up. By pressing the START/STOP key the value is reset to "0".

•Insert material as described.

• Reset counter to "0" by pressing START/STOP.

• Pull the material brake forward.

Paper is drawn in

crookedly

Paper jam below

material brake (8)

Paper jam at

dispensing edge (12)

Paper jam below

transport shaft (10)

Automatic feed

does not work, or works

continuously

Material is not unwinded

or backing paper is not

winded

Label not being dispensed

completely

(i. e. splice within roll)

Troubleshooting

1. Fix material roll tightly at material reel (2).

2. Adjust material guide (5) exactly to material width.

3. Align the position mark to the centre of the material.

Push the material brake (8) half way back, remove paper and even out

any creases in the material.

The paper you are using is too heavy.

Push the material brake half way back, remove the paper and check the

rubber rolls under the transport shaft for dust and dirt, clean them if

necessary.

1. Check power connection

2. Push the material brake (8) as far as it will go back

3. Readjust label sensor

When using ”high speed“:

Select lower speed (2)

Depending on the thickness of the material used, a readjustment of the label

sensor (9) may be necessary.

Turn the adjustment screw (11) on the sensor cover gradually, when the

material brake is half turned and check function accordingly:

If automatic feed is not working, twist clockwise.

It automatic feed is working continuously, twist anticlockwise.

Check that the backing paper is not in contact with the material roll or the

unit, remove if necessary.

Release the automatic feed manually by pushing the material brake half way

back. Push the label sensor right, away from the material. Replace the

material brake and run the machine until the splice has passed.Then push

the material brake again, replace the sensor over the material centre and pull

the material brake forward.The next label will be dispensed correctly

automatically.

1. Label sensor (9)

2.Transport shaft (7)

3. Material brake (8)

Check and clean the following parts from dust and adhesive residue.

The two small rolls on the label sensor should turn easily.

Important:

Before starting any cleaning work, disconnect the unit.

Push transport shaft upwards (see illustration below);

both rubber rollers can be turned by rolling them with your fingers.

Move the material brake by pushing its top edge (see illustration below);

return to its initial position after cleaning.

Cleaners

Light benzene and fluff-free, soft cloth.

Do not clean the rollers with sharp objects.

3. 1. 2

Maintenance and care

Material tray with CE version

Mount material tray with two screws on to the unit.

Adjust the material guide on the left hand side laterally so it is in line with the

unit’s material guide.

Set the material guide on the left hand side to the material’s width.

Note:

The material guides are easier to move when gripped at the bottom.

We reserve the right to make

technical modifications

●The mechanics of the unit can be adjusted to the chemical properties of

the adhesive, so that the label is always correctly dispensed.

●Weights:

Label: 70 -100 g/m2

Backing paper: 65 - 85 g/m2

The backing paper should weigh less than the label.

(A) (B) (C) (D)

7/8 - 6” 7/8 - 6” 5/8 - 12” > 1/16”

22 -152 mm 22 -152 mm 15 -300 mm > 1.5 mm

Surface roughness of label: +/- 0.02 mm

Thickness of label: 0.03 - 0.20 mm

Outer diameter of material roll: 8” (203 mm) - version ‘C’

6” (152 mm) - version ‘Ce’

Core diameter of material roll: 1 -4” (25.4 - 101.6 mm)

Dispensing speed: 2” (50 mm)/sec

(A)

(B)

(C)

(D)

➔

Feed direction

Material specification

Label Maxx

C, Cc, Ce

Bestellnummer / Order no.: 97083-00-0

10 911 12 7 8

4 3 5 6

14 13

115

Stromanschluß

Power connector

Materialhalter *

Material reel *

Verstellscheibe *

Adjusting disk *

Feststellknöpfe *

Fixing screws *

Materialführung

Material guidance

Materialschacht

Paper tray

Transportschwinge

(Abdeckung und Walze)

Transport shaft

(cover and roller)

Materialbremse

Material brake

Etikettensensor

Label sensor

Postitionsanzeige/

Etikettensensor

Position mark/

Label sensor

Stellschraube/

Etikettensensor

Adjustment screw/

Label sensor

Spendekante

Dispensing edge

Aufroller/

Abdeckpapier *

Rewinder/

Backing paper

Abdeckpapier

Backing paper

Piktogramm

Pictogram

Kurzbedienungsanleitung

Quick Reference Guide

* nicht bei Version 'Ce'

* Not with version 'Ce

3.2

3.3

3.1

1. Ein-/Ausschalten

Netzteil zuerst am Label Maxx

(1), dann am Netz anstecken

Hinweis: Zum Ausschalten des

Geräts, zuerst Stecker vom

Netz trennen. Die Reihenfolge

dient dem Schutz des Geräts.

2. Etikettenrolle auflegen

(entfällt bei Version 'Ce')

Feststellknöpfe lösen (4)

Durch Verdrehen der

genoppten Verstellscheibe (3)

die 3 Materialhalter an die

Etikettenrolle anpassen, sodaß

sie sicher fixiert ist.

3. Etikettenmaterial einführen

3.1 Materialbremse (8) durch

Andrücken an der oberen

Kante ganz nach hinten dre-

hen.

3.2 Erste Etiketten auf mind.

40 mm abziehen, Material in

Schacht (6) einführen und bis

zur Vorderkante Gehäuse

schieben.

3.3 Rechte Materialführung (5)

an die Bahnbreite anpassen.

3.4 Etikettensensor (9) ver-

schieben, so daß die Positions-

anzeige(Pfeil) (10) auf die

Bahnmitte orientiert ist.

3.5 Materialbremse (8) ganz

nach vorne drehen – das Etikett

wird gespendet

3.6 Abdeckpapier (14) unter

dem Gerät durchführen und im

Aufroller (13) einhängen

4. Material entfernen

4.1 Materialbremse (8) halb

nach hinten kippen, der Vor-

schub stoppt und das zuletzt

gespendete Etikett kann

entfernt werden.

4.2 Materialbremse (8) ganz

nach hinten drehen, Abdeck-

papier zwischen Aufroller (13)

und Gerät trennen, Material

nach oben herausziehen.

Abdeckpapier regelmäßig

vom Aufroller (13) entfernen.

Inbetriebnahme

3.6

3.5

3.4

✂

4.2

4.1

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