Novexx Solutions LA-BO Bedienungsanleitung

03/10 Rev. 5.04-01 USER MANUAL

LA-BO

Mounting & Setting

Safety Instructions ........................................ 1

Mounting on an ALX 92x ...............................2

Required components ............................... 2

Required tools ........................................... 2

Fitting the applicator .................................. 3

Adjustingthedispensingedgetothevacuum

grid .......................................................... 4

Parameter settings on the ALX 92x .......... 4

Mounting on an ALS 20x/256 ........................5

Required components ............................... 5

Required tools ........................................... 5

Fitting the applicator .................................. 6

Adjustingthedispensingedgetothevacuum

grid .......................................................... 7

Parameter settings on the ALS20x/256 .... 8

Adjusting the labelling application height ....10

Adjusting the LA-BO to the used

label material ...............................................11

Adjusting the sliding bars in the

vacuum grid ...........................................11

Adjusting the air nozzles in the

vacuum grid ...........................................13

Adjusting the air stream support ..............14

Setting the dispensing position

parameter ..............................................15

Initializing the applicator ..........................15

Compressed air settings ..........................16

03/10 Rev. 5.04-01 USER MANUAL Mounting & Setting

LA-BO

Safety Instructions

yWhenmounting,dismounting orservicing theLA-BO, makesure thelabelling

head ALX 92x or ALS 20x/256 and the air pressure are switched off!

yThe operating air pressure must be at least 5 bars and no more than 6 bars.

yThe applicator may only be assembled and commissioned by qualified

personnel.

yThe applicator housing may only be opened by authorized technicians.

yRepairs to the applicator may only be performed by authorized technicians

who are aware of the risks involved!

yCheck the applicator regularly for defective parts. Replace defective parts

immediately and only by original spare parts provided by the manufacturer.

By doing so, you avoid hazards caused by spare parts of low quality.

yThe applicator construction must not be modified (e.g. by installing a larger

pneumatic valve). Unauthorized modifications, changes or improper usage

exclude all liability on the part of the manufacturer for damage resulting there

of.

WARNUNG!

The applicator uses a large air flow to blow off the label which is held at the

bottom side of the applicator.

«Don’t look straight in to the vacuum grid of the running applicator, to avoid

that dust or label residues are blown into your eyes.

«When setting the applicator: make sure that the applicator cannot be trig-

gered unintentionally.

03/10 Rev. 5.04-01 USER MANUAL Mounting & Setting

LA-BO

Mounting on an ALX 92x

Required components

Required tools

yAllen key 3mm

ySmall size screwdriver

¯For ALX 92x supplied before May 2007, 3 mounting holes have to be drilled

in the ALX 92x ground-plate. Please refer to User manual page 36 for detai-

led instructions.

Component Part number Picture

Basic Module LA-BO A8679 (LH) or

A8680 (RH)

Bolt Set

(3x screw ISO7380 M5x20) included

Filter regulator included

[Tab. 1] These parts are required to mount the LA-BO on an ALX 92x.

03/10 Rev. 5.04-01 USER MANUAL Mounting & Setting

LA-BO

Fitting the applicator

1. Pull out the black top-left knob (1) and

turn the LA-BO housing in the upper posi-

tion (2).

2. Bolt the base plate of the applicator onto

the base plate of the ALX 92x (3x

M5x20).

3. Plug the cable of the LA-BO into the D-

sub connector of the ALX 92X on the top

side of the printer unit.

4. Connect the applicator to the compres-

sed air.

03/10 Rev. 5.04-01 USER MANUAL Mounting & Setting

LA-BO

Adjusting the dispensing edge to the vacuum grid

After fitting the applicator, the position of the dispensing edge in relation to

the vacuum grid of the applicator must be verified and adjusted if necessary.

When viewed from the side, the bottom surface of the vacuum grid must be

slightly below and in front of the dispensing edge (see fig.11).

[Fig. 11] Position of dispensing edge to vacuum grid.

As a guideline, the center of the dispensing edge should be positioned

approximately 1 mm above the vacuum grid surface.

Toadjust:Loosenthefixingscrewsoftheangularadjustmentofthedispensing

edge, rotate the dispensing edge in the desired position and retighten the

screws.

Parameter settings on the ALX 92x

Menu Parameter Value

PRINT PARAMETERS Dispense position 0mm (label must be entirely dis-

pensed)

SYSTEM PARAMETERS Head disp. dist. 24.5mm

Application mode Save Mode (recommended for dif-

ficult release of trailing edge of

label material)

APPLICATOR PARA Applicator type ASA

Application mode After start sig.

(preferred setting for maximum

output capacity)

Blow on time 60ms

[Tab. 1] The parameter settings required for operating the LA-BO applicator on an ALX 92x.

03/10 Rev. 5.04-01 USER MANUAL Mounting & Setting

LA-BO

Mounting on an ALS 20x/256

Required components

Required tools

yAllen key 4mm

ySmall size screwdriver

¯When mounting LA-BO to ALS 206/256, a additional Spacer Block (A9090)

for the L-shape fixture has to be ordered.

¯When using the Internal Applicator Interface on ALS 20x/256 an adapter-con-

nector 44 pins to 15 pins (A9103) has to be ordered.

Component Part number Picture

Basic Module

LA-BO

ALS204

A8677 (LH)

A8678 (RH)

Basic Module

LA-BO

ALS206/256

A9824 (LH)

A9825 (RH)

Filter regulator included

[Tab. 2] These parts are required to mount the LA-BO on an ALS 20x/256.

03/10 Rev. 5.04-01 USER MANUAL Mounting & Setting

LA-BO

Fitting the applicator

1. Remove the apply roller from the dis-

pensing edge (1) and then remove the

dispensing edge from the dispenser arm

fixture by loosing the M8 bolt (2). Remove

the black bracket from the dispenser rods

by releasing the 2 M5 bolts (3) at the bot-

tom side.

2. Slide the aluminium bracket of the LA-BO

over the 2 dispenser arm rods (1) and

tighten the screws (2).

3. Remount the black bracket on the dis-

penser arm rods (1) and adjust the height

of the LA-BO so that there’s a distance of

approximately 39 mm to the black

bracket for the dispensing edge.

Remount the dispensing edge of the

ALS20X/256 (2).

4. Plug the cable of the LA-BO into the high

density D-sub connector in the AI-board

at the back side of the ALS 20X/256 or

into the D-Sub 15 connector when using

Internal Applicator Interface (adaptercon-

nector A9103 necessary). Install the

included filter regulator somewhere close

by the LA-BO, e.g. on the support stand

of the ALS 20X/256. Connect the LA-BO

to the filter regulator. Connect the com-

pressed air to the filter regulator.

03/10 Rev. 5.04-01 USER MANUAL Mounting & Setting

LA-BO

Adjusting the dispensing edge to the vacuum grid

After fitting the applicator, the position of the vacuum grid of the applicator in

relation to the dispensing edge must be verified and adjusted if necessary.

When viewed from the side, the bottom surface of the vacuum grid must be

slightly below and in front of the dispensing edge (see [Fig. 11]).

[Fig. 11] Position of dispensing edge to vacuum grid.

As a guideline, the vacuum grid surface should be positioned approximately

1 mm below the center of the dispensing edge.

To adjust: Loosen the fixing screws of the applicator’s bracket, adjust the

height of the LA-BO to the dispensing edge and retighten the screws.

03/10 Rev. 5.04-01 USER MANUAL Mounting & Setting

LA-BO

Parameter settings on the ALS20x/256

Firmware 1.10

Firmware 1.33

(Standard signal

interface)

Firmware 1.33

(Applicator

interface)

¯The APPLICATOR PARA menu appears, if the optional applicator interface is

installed.

Menu Parameter Value

MACHINE SETUP Act. Apl. Interf. „Int. appl. Interf.“: Activates the internal

applicator interface.

„Ext. appl. Interf.“: Appears only if the

optional applicator interface is installed.

LABEL SETUP Lab. stop offset 19.0mm (also depending on distance of

label sensor to disp. edge, label must be

entirely dispensed)

APPLICATOR PARA Applicator type ASA

Apply mode „After start sig.“

(preferred setting for maximum output

capacity)

Blow on time 60ms

[Tab. 1] The parameter settings required for operating the LA-BO applicator on an

ALS20x/256 (Labeller firmware version: 1.10).

Menu Parameter Value

LABEL SETUP Lab. stop offset 19.0mm (also depending on distance of

label sensor to disp. edge, label must be

entirely dispensed)

SIGNAL INTERFACE Interface mode „Applicator int.“

SIGNAL INTERFACE

> APPLICATOR INT. Applicator type ASA

Apply mode „After start sig.“

(preferred setting for maximum output

capacity)

Blow on time 60ms

[Tab. 2] The parameter settings required for operating the LA-BO applicator on an

ALS20x/256 (Labeller firmware version: 1.33).

Menu Parameter Value

LABEL SETUP Lab. stop offset 19.0mm (also depending on distance of

label sensor to disp. edge, label must be

entirely dispensed)

APPLICATOR PARA Applicator type ASA

Apply mode „After start sig.“

(preferred setting for maximum output

capacity)

Blow on time 60ms

[Tab. 3] The parameter settings required for operating the LA-BO applicator on an

ALS20x/256 (Labeller firmware version: 1.33).

03/10 Rev. 5.04-01 USER MANUAL Mounting & Setting

LA-BO

Firmware 1.34

(Standard signal

interface)

Firmware 1.34

(Applicator

interface)

¯The SIGNAL INTERFACE > AI BOARD SIGNAL menu appears, if the optional applica-

tor interface is installed and if SIGNAL INTERFACE > Interface mode =

„Applic. signals“.

Menu Parameter Value

LABEL SETUP Lab. stop offset 19.0mm (also depending on distance of

label sensor to disp. edge, label must be

entirely dispensed)

SIGNAL INTERFACE Interface mode „Applic. signals“

SIGNAL INTERFACE

> APPLIC. SIGNALS Applicator type LA-BO

Apply mode „After start sig.“

(preferred setting for maximum output

capacity)

Blow on time 60ms

[Tab. 4] The parameter settings required for operating the LA-BO applicator on an

ALS20x/256 (Labeller firmware version: 1.34).

Menu Parameter Value

LABEL SETUP Lab. stop offset 19.0mm (also depending on distance of

label sensor to disp. edge, label must be

entirely dispensed)

SIGNAL INTERFACE Interface mode „Applic. signals“

SIGNAL INTERFACE

> AI BOARD SIGNAL Applicator type LA-BO

Apply mode „After start sig.“

(preferred setting for maximum output

capacity)

Blow on time 60ms

[Tab. 5] The parameter settings required for operating the LA-BO applicator on an

ALS20x/256 (Labeller firmware version: 1.34).

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