Oce BLM 500 Betriebsanleitung

BLM 500 / Bookletmaker 50

User manual

Operating information

Edition 2008-08 US

2008 Océ

transmitted in any form or by any means without written permission from Océ.

Océ makes no representation or warranties with respect to the contents hereof and

specifically disclaims any implied warranties of merchantability or fitness for any

particular purpose.

Further, Océ reserves the right to revise this publication and to make changes from

time to time in the content hereof without obligation to notify any person of such

revision or changes.

Note: The contents of this document are subject to copyright

protection by third parties.

Table of Contents

Chapter 1

Introduction to the Booklet maker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Description of the Booklet maker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Right-Hand Side of the Booklet maker. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

The Rear Panel of the Booklet maker . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 2

How to run the Booklet maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Turn ON the Booklet maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Enter the Job Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Stacker adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Run the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 3

The User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

The Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

The Job Mimic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

The BASIC Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

The LOAD & SAVE Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

The ADVANCED Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

The CONFIGURE Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

The MENU Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Chapter 4

Standard Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Load and Save the Job Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Adjust the Stitch Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Open the Connecting Bridge Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Open and Close the Folder Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Lift and Lower the Clincher Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Open the Gathering Area Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Lift the Booklet maker Main Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Empty the Trim Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Open the Stitch Wire Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Adjust the Stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Operate the Booklet maker offline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Table of Contents

Chapter 5

Error Conditions, Problems, and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Clear a Printer Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Clear a Booklet maker error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

General Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Book Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Clear Paper Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Stitch Timeout Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Stitch Head Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Clear a Stitch Wire Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Clear a Stitch Head Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Calibrate the Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Change the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Manually park the Shuttle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Chapter 6

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

About Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Booklet maker cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Clean the Static Elimination Bars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Clean the Former Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Clean the Polyurethane Strips in the Form Clamp. . . . . . . . . . . . . . . . . . 96

Clean the Trimmings Removal Fingers . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Clean excess grease from the Stitch Head . . . . . . . . . . . . . . . . . . . . . . 101

Lubricate the Stitch Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Lubricate the Wire-feed Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Install New Stitch Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Appendix A

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Appendix B

Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Chapter 1

Introduction to the Booklet

maker

6 Chapter 1 Introduction to the Booklet maker

Introduction

Thank you for choosing the Booklet maker.

Your Manual

The User Manual for the Booklet maker describes how to perform these tasks:

■Operate the Booklet maker

■Find and correct error conditions

■Perform normal maintenance tasks

Operator training is given when the Booklet maker is installed. To make sure you use

your Booklet maker correctly, read your manual.

The User Manual for the Booklet maker does not describe the operation of the

printer. If needed, refer to your printer user manual.

Safety Information

Safety information is included in the separate “Safety Information Manual.” Read

the safety information before you use your Booklet maker.

Caution: A CAUTION message tells you that a procedure or operation can

be dangerous. To prevent injury, you must follow the instructions.

Attention: An ATTENTION message tells you that a procedure or operation can

damage the machine or the product. To prevent damage, you must follow the

instructions.

Installation

Your Booklet maker must be installed by a service engineer. Special knowledge is

needed to install the machine.

Attention:

Connect the machine only to a power supply of the correct voltage with a good

ground connection. The correct machine voltage is shown on the label at the power

supply input on the rear of the machine. If the machine is connected to the wrong

supply, the warranty is voided.

Introduction

How to Get Help

If you have any questions or problems, refer to the problem-solving section in this

manual (see the chapter “Error Conditions, Problems, and Solutions”). Contact your

Booklet maker supplier for further help.

8 Chapter 1 Introduction to the Booklet maker

Description of the Booklet maker

Introduction

The Booklet maker operates online with digital printers to process sets of printed

pages into stitched books. The main parts are shown below.

Illustration

[1]

[1] Operator Side of the Booklet maker

Component - function table

[1]

[1] Operator Side of the Booklet maker

Component Function

A The connecting

bridge

The connecting bridge moves the printed sheets from

the printer to the Booklet maker. If needed, the sheets

are rotated into the correct direction. Rotation lets the

printer operate at optimum print speed. Adjustment

for the size of the paper and sheet rotation is

automatic, according to the settings entered on the

touch screen.

B The user interface The user interface has a color touch screen, a start

button, and a stop button.

C The Booklet

maker

The Booklet maker stitches, folds, spine-forms, and

trims the sheets to make a finished book.

D The stacker The stacker collects the finished books.

Right-Hand Side of the Booklet maker

Illustration

[2]

[2] Right-hand side of the Booklet maker

Component - function table

[2]

[2] Right-hand side of the Booklet maker

Component Function

A The stitch-wire

cabinet

The stitch-wire cabinet holds the spool of

stitch-wire.

B Trim Bin The trim bin collects the paper that is trimmed from

the edge of the book

10 Chapter 1 Introduction to the Booklet maker

The Rear Panel of the Booklet maker

Illustration

[3]

[3] The Rear Panel of the Booklet maker

Component - function table

[3]

[3] The Rear Panel of the Booklet maker

Component Function

A Rating and serial

label

The rating label displays the type of machine, serial

number, power use, and fuse information.

B Power ON/OFF

switch

The power ON/OFF switch turns the Booklet

maker ON or OFF. When you turn OFF the Booklet

maker, the current settings are stored.

C Voltage advisory

label

The voltage advisory label tells the installer to refer

to the installation instructions before the Booklet

maker is connected to the electrical power supply.

The Booklet maker can be adjusted for one of

several different input voltages.

D Fuses The fuses make sure the operator and the machine

are protected if there is an electrical problem or

short circuit.

E Voltage label The voltage label is fitted to the Booklet maker

during the installation procedure. The voltage label

displays the selected voltage.

F Power input

connector

The power input connector is used to connect the

Booklet maker to the electrical power supply.

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