OEM Tools 24417 Service-Handbuch

Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and others by observing

all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage to product or property.

Please retain instructions for future reference.

Operating Instructions and Parts Manual 24417

06/16

2016 OEMTOOLS

HEAVY DUTY MINI AIR

SURFACE PREP SANDER KIT

The following safety information is provided as a guideline to help you operate your Mini Air Surface Prep Sander under the safest possible conditions.

Any tool or piece of equipment can be potentially dangerous to use when safety or safe handling instructions are not known or not followed. The

following safety instructions are to provide the user with the information necessary for safe use and operation. Please read and retain these instructions

for the continued safe use of your tool. Failure to follow instructions listed below may result in serious injury. In addition, make certain that anyone that

uses the equipment understands and follows these safety instructions as well.

WARNING

Explanation of Safety Signal Words

Thank you very much for choosing an OEMTOOLS Product!

For future reference, please complete the owner’s record below:

Model: _______________ Purchase Date: _______________

Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin

using it. This tool is designed for certain applications only. OEMTOOLS cannot be responsible for issues arising from modification. We strongly

recommend this tool is not modified and/or used for any application other than that for which it was designed. If you have any questions

relative to a particular application, DO NOT use the tool until you have ﬁrst contacted customer service to determine if it can or should be performed

on the product.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTES: Provide clarity and helpful information.

UNPACKING

After unpacking unit, inspect carefully for any damage that

may have occurred during transit. Check for loose, missing, or

damaged parts. If any damage is observed, a shipping damage

claim must be ﬁled with carrier. Do not use the OEMTOOLS®

Mini Air Surface Prep Sander if broken, bent, cracked or

damaged parts (including labels) are noted. Any Mini Air Surface

Prep Sander that appears damaged in any way, operates

abnormally or is missing parts should be removed from service

immediately. If you suspect that the Mini Air Surface Prep

Sander was subjected to shock load (a load that was dropped

suddenly, unexpectedly, etc.) immediately discontinue use until

it has been checked by a factory authorized service center.

FOR CUSTOMER SERVICE

Technical Question?

CALL 1-866-458-2472

[email protected]

Operating Instructions and Parts Manual 24417

HEAVY DUTY MINI

AIR SURFACE PREP SANDER KIT

06/16

2016 OEMTOOLS

IMPORTANT INSTRUCTIONS

AND SAFETY RULES

1. Know your tool. Read this manual carefully. Learn the tool’s

applications and limitations, as well as, potential hazards speciﬁc

to it.

2. Keep work area clean and well lit. Cluttered or dark work areas

invite accidents.

3. Keep children away. All children should be kept away from the work

area. Never let a child handle a tool without strict adult supervision.

4. Do not operate this tool if under the inﬂuence of alcohol or drugs.

Read warning labels on prescriptions to determine if your judgment

or reﬂexes are impaired while taking drugs. If there is any doubt, do

not attempt to operate.

5. Use safety equipment. Eye protection should be worn at all times

when operating this tool. Use ANSI approved safety glasses.

Everyday eyeglasses are NOT safety glasses. Dust mask, non-skid

safety shoes, hard hat or hearing protection should be used in

appropriate conditions.

6. Wear proper apparel. Loose clothing, gloves, neck-ties, rings,

bracelets or other jewelry may present a potential hazard when

operating this tool. Keep all apparel clear of the tool.

7. Don’t overreach. Keep proper footing and balance at all times when

operating this tool.

8. Check for damage. Check your tool regularly. If part of the tool is

damaged it should be carefully inspected to make sure that it can

perform its intended function correctly. If in doubt, the part should

be repaired. Refer all servicing to a qualiﬁed technician. Consult

your dealer for advice.

9. Keep away from ﬂammables. Do not attempt to operate this tool

near ﬂammable materials or combustibles. Failure to comply may

cause serious injury or death.

10. Store idle tools out of the reach of children and untrained persons.

Tools may be dangerous in the hands of untrained users.

11. Maintain tools with care.

12. Keep tools dry and clean.

13. Do not use a damaged tool. Tag damaged tools “Do not use” until

repaired.

14. Use only accessories that are recommended by the manufacturer

for your model. Accessories that may be suitable for one tool may

become hazardous when used on another tool.

15. Tool service must be performed only by qualiﬁed repair personnel.

Service or maintenance performed by unqualiﬁed personnel could

result in a risk of injury.

16. When servicing a tool, use only identical replacement parts. Use of

unauthorized parts or failure to follow maintenance instructions may

create a risk of injury.

17. Maintain a safe working environment. Keep the work area well lit.

Make sure there is adequate surrounding workspace. Keep the work

area free of obstructions, grease, oil, trash, and other debris. Do not

use this product in a damp or wet location.

18. Maintain labels and nameplates on this product. These carry

important information. If unreadable or missing, contact customer

service for a replacement.

19. Before use, read and understand all warnings, safety precautions,

and instructions as outlined in the vehicle manufacturer’s service

manual. It is beyond the scope of this manual to properly describe

the correct procedure and test data for each vehicle.

20. Always perform vehicle service in a properly ventilated area. Never

run an engine without proper ventilation for its exhaust. Stop work

and take necessary steps to improve ventilation in the work area

if you develop momentary eye, nose, or throat irritation as this

indicates inadequate ventilation.

WARNING

• Disconnect from air supply before changing accessories or servicing.

• Check correct air pressure is maintained and not exceeded.

• Due to possible presences of asbestos dust from brake linings, when

working around vehicle brake systems, we recommend you wear

suitable respiratory protection.

NOTES:The manufacturer declines any and all responsibility for damage

to vehicles or components if said damage is the result of unskillful

handling by the operator or of failure to observe the basic safety rules set

forth in the instruction manual.

WARNING

Read Rules for Safe Operation and Instructions Carefully.

IMPORTANT SAFETY INSTRUCTIONS

The warnings, precautions, and instructions discussed in this manual

cannot cover all possible conditions and situations that may occur. The

operator must understand that common sense and caution are factors

which cannot be built into this product, but must be supplied by the

operator.

WARNING

1. Use only attachments recommended or sold by manufacturer.

2. Do not disassemble the Mini Air Surface Prep Sander. Take it to a

qualiﬁed professional when service or repair is required.

3. Keep air hose away from heat, oil and sharp edges. Check air

hose for wear before each use and ensure that all connections are

secure.

4. Only use accessories which are speciﬁcally designed for use with a

Mini Air Surface Prep Sander.

5. Wear approved safety eye/face shield, ear defenders and hand

protection.

6. When not in use disconnect from air supply and store in a safe dry,

childproof location.

7. DO NOT use the Mini Air Surface Prep Sander for tasks it is not

designed to perform.

8. DO NOT carry the Mini Air Surface Prep Sander by the air hose, or

yank the hose from the air supply.

9. DO NOT operate the Mini Air Surface Prep Sander if you are tired or

under the inﬂuence of alcohol, drugs or intoxicating medication.

10. DO NOT direct air from the tool’s exhaust at yourself or others.

11. Operators and maintenance personnel must be physically able to

handle the bulk, weight and power of this tool.

Operating Instructions and Parts Manual 24417

HEAVY DUTY MINI

AIR SURFACE PREP SANDER KIT

06/16

2016 OEMTOOLS

12. Tool shaft may continue to rotate brieﬂy after the throttle is released.

Avoid direct contact with accessories during and after use. Gloves

will reduce the risk of cuts or burns.

DISPOSAL

At the end of the useful life of the OEMTOOLS Mini Air Surface Prep

Sander, dispose of the components according to all state, federal, and

local regulations.

PURPOSE

The OEMTOOLS Heavy Duty Mini Air Surface Prep Sander Kit is ideal for

removal of gasket material rust, surface deposits, and welds also works

great for cleaning and polishing engine components and detail sanding.

PRODUCT SPECIFICATIONS

Free Speed: 15,000 RPM

Air Consumption: 2.1 CFM

Weight: 1.15 Lbs.

Inlet (NPT): 1/4"

Recommended

Air Pressure: 90 PSI

WARNING

Ensure the air supply is clean and does not exceed 90 PSI while operating

the Mini Air Surface Prep Sander. Excessive wear will result if air pressure

is too high and/or you use unclean air. This can shorten the product life

and may be dangerous causing damage and/or personal injury.

OPERATING INSTRUCTIONS

WARNING

Ensure you read, understand and apply safety instructions before use.

1. Always inspect, maintain and operate in accordance with ANSI

safety code for portable air tools (ANSI B186.1) and other local

safety codes and regulations.

2. Do not operate this tool over 90 PSI air pressure.

3. Always disconnect this tool from the air supply before installing,

adjusting or removing any accessory in this tool or before

performing maintenance.

4. Do not carry any air tool by the hose. Keep air hose away from heat

and sharp objects.

5. Continuous use of vibrating air tools by susceptible users may cause

damage to hands.

6. Always lubricate and maintain the tool in safe operating conditions.

7. Only use accessories which are speciﬁcally designed for use with a

Mini Air Surface Prep Sander.

8. Correct surface prep disc mounting is necessary to prevent injury.

9. DO NOT use chipped, cracked or damaged surface prep discs.

DO NOT allow the Mini Air Surface Prep Sander to free run for an

extended period of time as this will reduce bearing life.

AIR SUPPLY

Ensure the Mini Air Surface Prep Sander air valve (or trigger) is in the

“off” position before connecting to the air supply. Always use clean dry air

as excessive moisture will lower the available torque and rust the interior

moving parts. Make sure all hoses and ﬁttings are of the recommended

size and be sure the units are not used with less than or more than the

recommended pressure of the tool (90 PSI).

LUBRICATION

Proper lubrication of this air tool is critical to the operation and life of the

unit. Units can be severely damaged or have excessive wear placed on

working parts if not lubricated. We recommend the use of air tool oil or

3-in-1 machine oil which is available at most auto parts locations. The

tool should be lubricated each time it is used. During daily prolonged use,

lube heavily 3 or 4 times during the day.

WARNING

Any excess oil in the motor is immediately expelled from the exhaust port.

Always direct exhaust port away from people or objects.

MAINTENANCE

WARNING

Disconnect the Mini Air Surface Prep Sander from air supply before

changing accessories, servicing or performing maintenance.

1. Replace or repair damaged parts. Use genuine parts only.

Unauthorized parts may be dangerous and will invalidate the

warranty.

2. If the air system does not have an oiler then lubricate the Mini Air

Surface Prep Sander daily with a few drops of air tool oil into the air

inlet.

3. Blow out air line to clear it of accumulated dirt and moisture.

4. Connect tool and operate tool to allow oil to be carried to the interior

of the tool.

5. Clean the Mini Air Surface Prep Sander after use.

6. DO NOT use worn or damaged accessories.

TROUBLESHOOTING

Other factors outside the tool may cause loss of power or erratic action.

Reduced compressor output, excessive drain on the air line, moisture or

restrictions in air pipes or the use of hose connections of improper size or

poor conditions, may reduce air supply. If outside conditions are in order,

and the tool still performs erratically, disconnect the tool and remove from

service.

Operating Instructions and Parts Manual 24417

HEAVY DUTY MINI

AIR SURFACE PREP SANDER KIT

06/16

2016 OEMTOOLS

Parts List Parts Diagram

Item # Part Name Qty.

1 Air Inlet 1

2 Exhaust Deﬂector 1

3 O-Ring 1

4 Spring 1

5Throttle Valve

Assembly

5A Throttle Valve Pin 1

5B Throttle Valve 1

6Throttle Valve

Seat

7 O-Ring 1

8 Mufﬂer Element 1

9 Motor Housing 1

9-1 Mufﬂer Insert 1

10 O-Ring 1

11 Trigger 1

12 Reverse Knob 1

13 Screw 1

14 Reverse Plate 1

15 O-Ring 1

16 O-Ring 1

17 Reverse Valve 1

18 Spring 1

19 Steel Ball 1

20 Ball Bearing 1

21 Rear End Plate 1

22 Rotor Blade 4

23 Rotor 1

24 Spring Pin 2

25 Cylinder 1

26 Rotor Collar 1

27 Spring Pin 1

28 Front End Plate 1

29 Ball Bearing 1

30 Washer 1

31 Felt Seal 1

34 Clamp Nut 1

35 Spindle 1

36 Spanner Wrench 1

37 2” Pad 1

38 3” Pad 1

OEMTOOLS®ONE YEAR WARRANTY

If for up to one year from the date of purchase of this OEMTOOLS product you ﬁnd any defect in material

or workmanship, through normal usage, return it to the place of purchase, or to OEMTOOLS for repair or

replacement at our discretion. In order to obtain this service send your tool and proof of purchase, transportation

pre-paid, to OEMTOOLS Q.A. Dept., 3580 E. Raines Road #3, Memphis, TN 38118. We will not be responsible for

lost or damaged goods during transportation, please insure your package. If our inspection veriﬁes the defect,

we will either repair or replace the product at our election, or we may elect to refund the purchase price if we

cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but

if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty,

then you must bear the cost of returning the product.

OEMTOOLS does not provide warranty for products labeled other than OEM or OEMTOOLS. OEMTOOLS will

not provide any warranty for products subjected to abnormal use. Abnormal use includes, but is not limited to,

abuse, accident, alteration, neglect, and unauthorized or unreasonable use or repairs. This warranty does not

cover bits, blades, ﬁles, batteries, or calibration. We recommend that you maintain your tools and sharpen or

replace blades, bits, ﬁles, and batteries as necessary. OEMTOOLS reserves the right to makes any changes in

construction or design at any time without any obligation in incorporating such changes to tools or equipment

previously sold.

OEMTOOLS makes every effort to assure that its products meet high quality and durability standards, and

warrants to the original purchaser that this product is free from defects in materials and workmanship for the

period of one year from the date of purchase. This warranty does not apply to damage due directly or indirectly

to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper

installation, normal wear and tear or to lack of maintenance.

We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special

or consequential damages arising from the use of our product. Some states do not allow the exclusion or

limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE

WARRANTIES OF MERCHANTABILITY AND FITNESS. This warranty gives you speciﬁc legal rights, and you may

also have other rights, which vary from state to state.

NOTE:

Not all components of the Mini Air Surface Prep Sander are replacement items, but are illustrated as a convenient

reference for location and position in the assembly sequence.

3580 E. Raines Road, Suite 3, Memphis, TN 38118

Tel: 1-866-458-2472

www.oem-tools.com

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