Oki HCT-1000 Bedienungsanleitung

HCT-1000

User Guide

HCT-1000

Betriebsanleitung

HCT-1000

Manuel d’utilisation

HCT-1000

Manuale dell'utente

HCT-1000

Guía del usuario

INTRODUCTION

The HCT-1000 is a hand-held convection rework tool. It features digital controls, multiple

modes of operation, internal or external feedback control and integrated vacuum pick-up

for component placement and removal. Additionally, this unit may be connected to the

PCT-1000 as part of the Modular Rework System.

CONTENTS

1. Safety & Warranty 1

2. Specifications 2

3. Unit identification 3

4. Setup and unit operation 4, 5 & 6

5. Additional Features 6

6. Nozzle Information 7

7. Operation 8

8. Troubleshooting 8

9. Maintenance 9

SAFETY

Intended Use:

WARNING: Use of this equipment in ways other than those described in this User Guide

may result in injury to persons or damage to property. Use this equipment only as

described in this User Guide.

OK International cannot be responsible for injuries or damages resulting from unintended

applications of its equipment. Unintended uses may result from taking the following

actions:

• Making changes to equipment that has not been recommended in the User Guide

• Using incompatible or damaged replacement parts

• Using unapproved accessories or auxiliary equipment

Safety Precautions:

• Do not operate this unit in excess of maximum ratings/settings

• Always wear appropriate personal protective clothing or apparel

• This equipment is for indoor use only

Warranty

OK International warrants the HCT-1000 hand-held convection rework tool power supply

against any defects in materials or workmanship for one (1) year from the date of

purchase by the original owner.

OK International warrants the HCT-1000 hand-held convection rework tool hand-piece

(HCT-HV1) against any defects in materials or workmanship for one (1) year from the

date of purchase by the original owner.

OK International warrants the HCT-1000 heater assembly (HCT-HTRASSY) against any

defects in materials or workmanship for ninety (90) days from the date of purchase by

the original owner.

This Warranty excludes normal maintenance and shall not apply to any opened,

misused, abused, altered or damaged items. If the product should become defective

within the warranty period, OK International will repair or replace it free of charge at its

sole option. The replacement item(s) will be shipped, freight prepaid, to the original

purchaser. The warranty period will start from the date of purchase. If the date of

purchase cannot be substantiated the date of manufacture will be used as the start of

the warranty period

2. HCT-1000 SPECIFICATIONS

Size

9” x 7” x 6” (229 mm x 178 mm x 152 mm)

Weight

12lbs

Input Voltage

100-240 VAC, 50/60 Hz

Rated Power

600W

Pollution Degree Category

Storage Temperature

-10°C to 60°C (14°F to 140°F)

Operating Temperature

0°C to 50°C (32°F to 122°F)

Air Pump Type

Diaphragm

Air Flow

5-25 l/min

Vacuum Pump

15” Hg (381 mm Hg)

Control Temperature

Surface Resistivity

107Ωto 1011Ω

Noise Level

< 55 dB

Certifications

TUV

Max. Relative Humidity

80% for temperature up to 31°C (87.8°F) Decreasing

linearly to 50% relative humidity at 40°C (104°F)

System Modes

HCT, MRS

Operational Modes

Setup, Run, Manual, Active Setup

Memory Locations

Display

LCD 20 X 4 display segments

Description

HCT-PS1000

HCT-1000 Power Supply

HCT-HV1

Hand-piece with integral vacuum, cord and connector

HCT-FS2

Footswitch, Dual, HCT-1000

HCT-NC

Nozzle Carrier, HCT-1000 nozzles

HCTA-TH1

Hand-piece tool Holder

HNA-1

Nozzle Adapter

HCTA-NW1

Nozzle Wrench

HCTA-VCT1

Vacuum Cup Tool

Accessories

HCTA-VC24

Vacuum Cup, 3/32” (2.38mm)

HCTA-VC50

Vacuum Cup, 3/16” (5.00mm)

HCTA-VC64

Vacuum Cup, ¼” (6.4mm)

HCTA-VC80

Vacuum Cup, 5/16” (8mm)

HCTA-VC11

Vacuum Cup, 7/16” (11mm)

HCTA-ASC

Anti-seize Compound

AC-TCK-24-36

Thermocouple

HCTA-CC

Communications Cable

HCT-HTRASSY

Heater Assembly

3. Unit Identification

Figure 1 HCT-PS1000 Power Supply

Figure 3: Run Mode, Before Profile Start

Figure 4: Run Mode, After Profile Start, MRS Mode

°c

(↵)Enter/Profile Select

Power On/Off

Timer/Temperature Adjust Down

⊕Timer/Temperature Adjust Up

and Profile start/abort

Thermocouple (TC1)

Thermocouple (TC2)

Hand-piece Connector

Power Connector

Footswitch Connector

Communications Connector

Figure 2

Back Panel Detail

TC 1:

Active Zone

Zone Set Point

Actual Heater Reading

Temperature Monitor

Thermocouple

Control

Selected Profile

Place/Remove Option

(Only Available in MRS Mode)

Zone Target Temperature

Profile Parameters

Figure 5 HCT-HV1 Hand-piece Assembly

4. Setup and unit operation

1. Basic unit setup

1. Connect the hand-piece assembly, HCT-HV1, to the power supply.

2. Plug the power cord into the power connector (Figure 2). Plug the power cord

into a grounded wall socket of the rated input line voltage.

3. Connect the dual footswitch, HCT-FS2, to the unit (Figure 2).

4. Turn On the unit by pressing the Power button momentarily.

5. To Abort a Profile (to the Cool-Down zone*) press and hold the (red) on the

footswitch or (red) on the hand-piece down while in Run Mode.

6. *Note: Depressing the (red) on the footswitch or (red) on the hand-piece

a second time will decrease the cool down time to a minimum of 60 seconds.

7. Turn Off the unit by pressing the Power button momentarily. Note ~ you

must be out of set-up mode in order to do this. I.e. no flashing numbers on the

display.

2. System Mode Selection

The HCT-1000 has two system modes of operation.

•The first mode is HCT. In this mode, the HCT-1000 is used as a standalone

handheld convection rework tool.

•The second mode is MRS. In this mode, the HCT-1000 is used as part of a

Modular Rework System. The unit is connected via cable to a PCT-1000 and

may be used with the ATH-1000 Adjustable Tool Holder. In this mode the

HCT-1000 provides timing control for both units and the ATH-1000 allows

repeatable place and remove operations.

•Plug the Communications Cable into the Communication Connector (Figure 2

above) on the HCT-1000 and the PCT-1000. When connected in MRS mode

the time setting on the PCT-1000 will display “- -“.

Vacuum Pick-up Tube

(red) Profile Start/Abort

(blue) Vacuum Activation

Vacuum Pick-up Tube

Adjustment

Heater Assembly

Figure 6 HCTA-TH1

Figure 7

•Selection of the System mode is made in Setup mode, refer to section 3.1.

Additional operational options are available, refer to section 3.5.

3. Operational Mode Selection

The HCT-1000 has four operational modes. The operational modes are Setup, Run,

Manual and Active Setup. The Setup mode is for modifying system or profile

parameters. The Run mode is for operating the unit with a profile that uses four

zones of heating. The Manual mode is for operating the unit with a single zone of

heat and no time limit. The Active Setup mode allows for the changing of

parameters within a running profile.

1. Setup Mode

1. Press the Mode button (↵)once to start “P:” flashing

2. Use the ⊕/ buttons to scroll through the profiles

3. Press (↵)to select the desired profile

4. Press and hold (↵) for 3 seconds to activate program mode (first

temperature in zone 1 will flash).

5. Run Mode setup; proceed to step 3.1.6.1; Manual Mode setup

proceed to step 3.1.7.1.

6. Run Mode Setup

1. Use the ⊕/ buttons to change the temperature to the desired

value. (Note: continually pressing either the ⊕or buttons for

5 seconds will change the count up/down in an accelerated

mode)

2. When the value is set, press (↵)to move to the next parameter.

3. Repeat steps 3.1.6.1 & 3.1.6.2 until profile is programmed.

Note: In the Cool-Down Zone you can only modify the Time

parameter

4. Proceed to step 3.1.8.

7. Manual Mode Setup

1. Use the ⊕/ buttons to change the temperature to the

desired value. (Note: continually pressing either the ⊕or 

buttons for 5 seconds will change the count up/down in an

accelerated mode)

2. Set the Time for Zone 1 to a value greater than 300 seconds.

The display will now show the word MANUAL and Z2, Z3, Z4

will no longer be shown on the display.

Note: Manual mode profiles do not have a time requirement and

once activated will run until the profile is stopped.

3. Once required changes have been made, press and hold (↵)for

3 seconds until the LCD tops flashing, to set the profile to

memory and exit setup mode.

8. Press (↵)to move to the next parameter. This is the HCT or MRS

option. Use ⊕or to switch between HCT or MRS or press (↵)to

skip

9. Press (↵)to move to the next parameter. This is the Internal or

External TC option. Use ⊕or to switch between Int or Ext or press

(↵)to skip.

Note: When EXT is selected, TC1 becomes the master thermocouple

and provides feedback to the power supply.

10. Press (↵)to move to the next parameter. This is the Airflow option

(AF). Use ⊕to increase or to decrease the airflow. The range is

adjustable from 1-10. Note the Air Pump will turn on will adjusting the

Airflow. Press (↵)to skip.

11. Once required changes have been made, press and hold (↵)for 3

seconds until the LCD stops flashing, to set the profile to memory and

exit setup mode. (see Figure 1 above)

2. Run & Manual Mode

1. Turn on the unit by pressing the Power button.

2. HCT start-up message and Software Rev # are momentarily displayed

before displaying last-used profile settings. Note: The unit may display

MRS-1000 if that was the last operational state.

3. IMPORTANT ~ If “TC: Ext” is displayed on the panel (see Figure 4

above) ensure that the external thermocouple is suitably positioned in the

heat path. Neglecting to do this could result in premature heater failure

4. Select the desired profile.

5. When the chosen profile is shown, press (↵)to select the desired profile

6. To start the profile, depress the (red) on the footswitch or (red) on

the hand-piece once

7. As the profile runs you will see the current zone, time remaining, heater

value and temperature set point. Manual mode profiles will display

“Manual” and will not display time remaining.

8. To quit the profile, simply depress the (red) on the footswitch or 

(red) on the hand-piece continually for 3 seconds. The profile will skip to

the Cool-Down Zone. Note: Repeating step 8 turns off the Cool-Down

Zone after a minimum of 60 seconds of cooling.

3. Active Setup Mode

1. Select Profile to be modified as per steps 1 3 above

2. To activate Active Setup Mode press (↵)for 3 seconds then depress the

(red) on the footswitch or (red) button on the hand-piece once the

temperature in Z1 has started to flash

3. Profile will start to run and ‘SETUP’ will be displayed on LCD

4. To modify the current zone set-temperature use the ⊕/ buttons

5. To increase the time of the current zone press and hold the (↵)button as

the zone ends. Instead of stepping onto the next zone the current zone

time-setting will increment the original setting for as long as you keep the

(↵)button depressed. Releasing the button will allow the profile to

progress onto the next Zone.*

6. To decrease the zone time, depress the (red) on the footswitch or 

(red) button on the hand-piece at the desired time. This will set the time

to memory and advance the profile into the next zone.* Note: Steps 3.4.5

& 3.4.6 can be carried out simultaneously

7. Once required changes have been made, allow the profile to finish. Press

and hold (↵), until the LCD tops flashing, to set the profile to memory and

exit setup mode

8. *Note: feature not available in Cool-Down Zone

5. Additional Features

1. Integrated Vacuum Pick-up

The vacuum pick-up tube has 1.0” (25.4 mm) of travel and is spring loaded

to prevent damage to components during attachment.

Use an appropriate sized vacuum cup to make a seal on the component.

2. HCT System Mode

1. Press the (blue) on the footswitch or (blue) on the hand-

piece once to activate the vacuum pump and again to deactivate.

3. MRS System Mode – Place or Remove selection

1. To toggle between Place and Remove; press and hold the 

(blue) on the footswitch or (blue) button on the hand-piece for 3

seconds.

4. MRS System Mode - Place

1. Press the (blue) on the footswitch or (blue) button on the

hand-piece once to activate the vacuum pump and again to

deactivate.

5. MRS System Mode - Remove

1. The integrated vacuum pick-up will automatically activate the

vacuum and retract the vacuum pick-up tube at the completion of

Zone 4 (Z4) in Run mode. The vacuum will be active for the

duration of the ZC (Cool-Down Zone).

6. MRS System Mode – Positive Vacuum Indicator

1. VAC will be displayed when the vacuum has been activated while

in Setup or Run Mode (Figure 4). VAC will blink when a positive

seal has been achieved with the component.

7. External Thermocouple Control

1. When using the HCT-1000 with the external thermocouple (EXT

see Figure 4 above), TC1 is used to provide external feedback

control. Ensure that the thermocouple is placed in the heat path.

Failure to do so may result in an error or damage to the

component. TC2 can be used for temperature monitoring (refer to

1.5.7)

2. When using the HCT-1000 with external thermocouples in MRS

mode, TC1 on the HCT-1000 becomes the master thermocouple

and is used to provide external feedback for the entire system.

TC2 on the HCT-1000 and TC1 & TC2 on the PCT-1000 can be

used for temperature monitoring only (refer to 1.9 and PCT-1000

User Guide 7000-2420, section 4.4).

8. Temperature Monitoring

1. While using the HCT-1000 with the internal thermocouple (INT

see Figure. 3 above), TC1 and TC2, the external thermocouples,

may be used to monitor temperature.

2. Attach a thermocouple to TC1 and/or TC2 and attach to the area

to be monitored. When attached, the appropriate thermocouple

will be displayed (see Figure 4 above).

6. Nozzle Attachment

1. Secure the Nozzle Adapter (HNA-1) to Heater

Assembly

1. Loosen clamp screw counterclockwise (Figure

6, 1)

2. Close the clamp (Figure 6, 2).

3. Slide the Nozzle Adapter up the heater

assembly (Figure 5) until it stops.

4. Tighten the clamp screw clockwise (Figure 6,

1) for firm fit of the adapter to the heater

assembly. Once adjusted, removing the

adapter is done by opening the clamp and

sliding the adapter off the heater assembly.

2. Nozzle to Nozzle Adapter

1. Select the proper nozzle for the application.

Figure 6: Nozzle Adapter

(HNA-1)

2. To attach; screw the nozzle to the nozzle adapter (Figure 6, 3); tighten

clockwise with Nozzle Wrench.

3. To remove; unscrew the nozzle from the adapter (Figure 6, 3); loosen

counterclockwise with Nozzle Wrench.

3. Nozzle Selection

1. Select the appropriate sized nozzle for the application. This is only a

sample of the available nozzles. Please refer to the HCT-1000 Nozzle

Selection Guide or visit our website www.okinternational.com for the

complete selection.

7. Operation

1. De-Soldering Components using convection heat

1. Select the proper nozzle, and secure it to the adapter.

2. Set the desired profile.

3. Move the nozzle close to the component leads; maintain 3-5 mm

distance. Use the hot air to melt the solder

4. When solder is molten, use the integrated vacuum, tweezers or other

suitable tool to remove the component from the circuit board

2. Soldering Components using convection heat

1. Choose the proper nozzle, secure it to the adapter.

2. Apply the right amount of solder to the circuit board; position the

component on the circuit board.

3. Set the desired profile.

4. Move the nozzle closer to the component leads, blow hot air onto the

leads and melt the solder.

8. Troubleshooting

1. Unit does not power ON

•Check the power cord

•Check to see that you have mains voltage

2. OH displayed on the LED screen

•Unit has exceeded the internal safety cut-off

•Allow unit to cool

•Check placement of thermocouple (if used)

•Reset the unit by cycling the power

3. TCFAULT displayed on LED screen

•Check location of thermocouple

•Ensure the thermocouple is firmly inserted into the correct TC

connector

•Replace thermocouple if problem persists

4. Flashing zone and temperature parameters while in Run Mode

•Indicates the unit cannot meet the programmed time and

temperature as set

9. Maintenance

The Hand-piece (HCT-HV1) will be part of OK International’s Service Exchange Program

or the heater assembly (HCT-HTRASSY) can be purchased separately as a replacement

part.

HN-J0005,

5.0MM

HN-B1010

10MM x 10MM

HN-1818

18MM x 18MM

HN-B4040,

40MM x 40MM

Please visit OK International’s web page (www.okinternational.com) where you

will find additional information on systems, accessories, technical notes, and

more.

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