OLT 12ft X 16ft Breeze Pergola Bedienungsanleitung

12ft X 16ft Breeze Pergola

Assembly Manual

Outdoor Living Today

Revision #8

March 20th, 2012

Customers agree to hold Outdoor Living Today and any Authorized Dealers free of any

liability for improper installation, maintenance and repair of any Outdoor Living Today

products.

Note: Post Mounting Hardware is NOT included in this kit. Please confirm with your

local building permit office to determine the correct hardware in your area.

If you plan to paint or stain your Pergola before assembly, be sure to scribe or mark the

top edge of Joist where Stub Joists and Ladder Blockings are pre-marked. Painting or

staining may cover up markings, making it more difficult to align components later.

In the event of a missing or broken piece, simply call the Outdoor Living Today

Customer Support Line @ 1-888-658-1658 within 30 days of the delivery of your

purchase. It is our commitment to you to courier replacement parts, free of charge,

within 10 business days of this notification. Replacement parts will not be

provided free of charge after the 30 day grace period.

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Page 1

Parts Lists: Thickness Width Length Qty.

A - Posts 5 3/8” 5 3/8” 108” 6

B - Girder (square cut one end) 1 1/2” 5 1/2” 105” 4

C - Girder (deep notch on top) 1 1/2” 5 1/2” 162” 2

D - Joist (shallow notch on bottom) 1 1/2” 5 1/2” 162” 14

E - Stub Joist 1 1/2” 5 1/2” 14 1/2” 20

F - Blocking 1 1/2” 5 1/2” 20 1/4” 60

G - Left Brackets 1 1/2” 5 1/2” 34 3/4” 6

H - Right Brackets 1 1/2” 5 1/2” 34 3/4” 6

I - Corner Bracket Post Mount 3/4” 4 1/2” 10 1/2” 12

Post Skirting Kits - 6 Kits / Each includes:

J - Post Skirtings with Cleat 3/4” 8” 8” 2

K - Post Skirtings 3/4” 8” 8” 2

L - Post Skirting Caps ”1” 1 7/8” 9 1/4” 4

Thank you for purchasing one of our

Breeze Pergola's. Please take the time to

identify all the parts prior to assembly.

12X16 BREEZE PERGOLA EXPLODED VIEW 6 LADDER

SECTIONS

144” OUTSIDE

POST TO POST

192” OUTSIDE

POST TO POST

87 3/4” Inside

Post to Post

96” Outside Post to

Center of Center Post

133” Inside

Post to Post

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Page 2

Specifications:

Wood Species - Western Red Cedar

Grade - Architectural Knotty or Better

Posts - Laminated Western Red Cedar

Lag Screws and Washers - Zinc Plated

4”, 2 1/2”, 1 1/4” Screws - Yellow Zinc

2” Screws - Stainless Steel

2” Finishing Nails - Stainless Steel

Overall Outside Dimensions:

162” x 210” x 108”high

Height (Ground to Bottom of Girder)

95 1/2”

Post Mounts - Not Included with Kit

Recommended Post Mount

Simpson Strong Tie - ABU66

Safety Glasses Work Gloves

Ladders

Screw Gun/Drill Tape Measure

Hammer Wood Clamp

Level Pliers

Tools Required (Not Provided)

Safety Equipment Required (Not Provided)

1/8” & 1/4” Drill Bits

9/16” Wrench

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Page 3

Square

Drive Bit

12x16 BREEZE PERGOLA HARDWARE PACKAGE

2 1/2”

4”

2”

Stainless

Lag Screw

and Washer

(24 each)

Wooden

Dowel (12)

Hardware Kit (Provided)

Note: screws and nails shown actual size.

1 1/4”

2” SS

Finishing Nail

Laying out your Footprint

To determine the proper placement of your

5 3/8” x 5 3/8” Posts, see the exploded view

on Page 2 to find the measurements and to

determine their correct positions. Outside

Post to Post measurements for the 12’x16’

Breeze are: 192” x 144”.

Take diagonal measurements to check your

layout for square.

We recommend that you fix Posts to ground

using Steel Post Bases or Saddle Brackets

fixed on cement footing. If attaching Posts to

pre-existing deck, we recommend that you

purchase Post / Deck Mounting Brackets. In

both cases, Post Mounting hardware can be

found at most Hardware Stores.

144”

192”

1. On flat level ground, lag-screw Girder (B) to two Posts (A) approximately 8” from top of Post.

Girder (B) is square cut on one end. Complete 2 sets of Girder/Post Sections.

Note; Pilot hole Post first with 1/4” drill bit.

13.5”

8”

Deep Notch facing

down and inside

flush with post.

Girder (B) positioned 1/2

way on Post.

Completed Post/Girder (B) Section.

Use 2 Washers and

Lag Screws.

Use 2 Washers and

Lag Screws.

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Page 4

2. Lift up a completed

Post/Girder Section slowly and

carefully. Make sure B-Girders

are facing outward.

3. If Post Mount Hardware is

installed, position bottom of Posts in

Hardware.

4. Secure Post to Post Hardware with appropriate

hardware such as lag screws or a sufficient

number of screws.(Hardware Not Supplied)

Post

Hardware

Lag Screws

(not included)

5. Locate Girder (C)

and lift into

position between

both B-Girders. The

C-Girder has a deep

notch facing up on

each end.

Deep Notch facing Up.

Girder (B) to outside

Important: you will need the help

of 2-3 people while lifting and

positioning the completed

Post/Side Girder Sections into

place.

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Page 5

6. Carefully slide C-Girder up into notch of

B-Girders. Be careful not to twist the Girder

when pushing up into place. Lag Screw

with Washers (2) the C-Girder to Post when

both pieces are flush with each other.

Lag Screw with

Washers to Post.

7. Lift, position and Lag

screw the opposite

C-Girder to Posts.

8. On level ground, position 1 Joist (D) and

10 Stub Joists (E).

Joists are pre-marked for Stub Joist and Blocking

position.

Girder (B)

C-Girder

Girder (C)

Pre-marked for Stub

Joist placement

Notches facing down 9. With Stub Joists positioned correctly on Joist,

attach with 2 - 2 1/2” screws. Stub Joists should

be flush with top and bottom of Joist with all

notches facing down.

You can find the

Square Drive Bit for

the screws in with

the Hardware Kit

Bag.

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Page 6

4” long

screws

10.There are two Joist/Stub Joist

Assembly’s, complete both now.

Completed

Joist/Stub

Joist

connections.

11. Carefully lift up completed Joist/Stub Joist

Assembly and fit notches onto Girder.

12.Attach all Stub

Joists and Joist to

Girder with 1 - 4”

screw per piece.

Complete both

assembly’s.

Note: Drill pilot holes

in Joists and Stub

Joists to make it

easier to screw in 4”

screws.

Joist (D)

1 - 4” screw

Completed Joist/

Stub Joist Assembly.

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Page 7

13. On a flat surface, position Ladder Blocking (F)

where marked on Main Joist (D) and screw with

2 - 2 1/2” screws per piece. Blocking should be flush

with top and bottom of Main Joist with all notches

facing down.

14. Complete all 6 Ladder Sections on

the ground prior to moving to Step 15.

Completed Ladder Section

2 - 2 1/2”

screws

per side

Joist is pre-marked for

blocking placement.

15. Carefully lift up one of

the Ladder Sections between

Girders. You will require a

helper to assist in lifting

Ladder Sections.

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Page 8

Joist should sit

flush against Post. 17. Set remaining Ladder Sections in place for side.

Ladder Section adjacent to Middle Post should sit flush

against Post. Equally space Middle Ladder Sections.

16. Carefully slide Joist notches of Ladder Section

onto Girder. Try to align notches so they fall into place

all at once. With notches of Ladder Section all sitting

correctly on Girder, slide Section approximately 7” from

Post. Check alignment of opposite end of Ladder

Section.

Notch slides onto Girder

7”

5 1/2”

Equally Space

Middle Ladder

Sections.

18. With all Ladder Sections in place,

check once more for equal spacing. When

satisfied with Ladder Section positioning,

attach to Girders with 4 - 4” screws per

Ladder. Screw from top edge of Joist down

into Girder.

Pilot hole screws first to help with screwing. Pilot Hole Joist

first and secure

with 4” screws/

Ladder Section.

5 1/2”

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Page 9

(H) Right Side

Bracket

(I) Corner

Bracket

Post

Mounts

Wooden

Dowel

20.To assist you with Bracket and Post Mount alignment, both the

end of the Bracket and Post Mount have been drilled for a Wooden

Dowel. Wooden Dowels are found in the Hardware Kit Bag. Insert

a Wooden Dowel in end of Bracket first and then push Post Mount

onto Dowel until Bracket and Post Mount are flush together. Align

Post Mount parallel with Bracket.

19. There are 6 Left (G) and 6 Right Sided

Brackets (H). Corner Bracket Post Mounts (I)

must be attached to the bottom end of each

Corner Bracket before attaching to Posts.

Hole

Bracket

and Post

Mount

aligned

parallel

with each

other.

21. With Bracket and Post Mount correctly aligned, screw Post Mount to Bracket with 2 - 2 1/2”

screws. Important: Drill pilot holes in Post Mounts and Bracket to prevent wood from splitting!

Complete all remaining Bracket/Post Mount connections.

2 - 2 1/2” screws

Important: Drill pilot

holes to prevent

wood from splitting.

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Page 10

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