Omron MicroHAWK ID-40 Bedienungsanleitung

TECHNICAL

NOTE

MicroHAWK ID-40

360oBarcode Reading to Omron NJ/NX Controller

Solution Overview

Solution Features

Six MicroHAWK ID-40 readers are connected in daisy chain conguration to an Omron NJ/NX machine controller

via EtherNet/IP. The NJ/NX controller sends a trigger to the readers, and once a reader decodes a symbol, the

read cycle is stopped for all readers. This solution includes a basic HMI user interface and an NA series panel.

This solution is useful in food and commodity applications in which a decode must be performed on a product's

barcode, but the barcode's location on the product's perimeter is not known. One example is the need to

decode a GS1 Data Matrix on a product as it travels down a conveyor. After the decoded data has been

delivered to the NJ/NX controller, the data could be written to a database as part of a pharmaceutical company's

serialization and traceability implementation.

Supported Symbologies

Maximum Picket

Fence Orientation

• Six-reader daisy chain of MicroHAWK ID-40 readers

• Camera trigger via digital input or button on HMI

• Three counters: Trigger, Cycles Read, Overruns

• Counter resets via digital input or HMI

• Decoded data displayed on HMI

• Number ID of reader that decoded symbol displayed on HMI

• Cycle timeout congurable on HMI

• Read time displayed on HMI

• Error detection: Timeout, Overrun, Communication fault on EtherNet/IP port

• Linear (1D) barcodes down to 10 mil:

• Ladder (Vertical) or Picket Fence (Horizontal)

• Picket fence width should not exceed 60% of the

diameter; see example of maximum-width picket

fence 1D barcode in the image below.

• Minimum 1D barcode height = 0.5 inches

• 2D barcodes down to 15 mil

• Data Matrix, Code 128, and UPC/EAN enabled

in the supplied WebLink conguration le.

Additional symbologies supported by modifying

the ID-40’s decode setting.

• 5.1 x 3.8 inch (129.5 x 96.5 millimeter) reader FOV

when ID-40s are mounted as described.

• Refer to MicroHAWK ID-40 Specication Sheet

for full list of supported symbologies.

84-9220134-02 Rev A

TECHNICAL

NOTE

Quantity Part Number Description Version

67412-2000-2005 MicroHAWK ID-40, SXGA, HD, Autofocus, WHT, HS, X 1.3.0.3009

697-000012-01 Power Supply, 100-240 VAC, +24 VDC, M12 12-Pin Socket

661-000163-03 QX Cordset, Host, Ethernet, M12 8-Pin Plug (Screw-On)-to-RJ45, 3 m

698-9000054-01 Kit, Mounting, APG, MicroHAWK

1NJ301-1100 NJ301 Machine Automation Controller 1.16

1HMC-SD291 2 GB Memory Card

1NJ-PA3001 NJ Power Supply Unit

1NX-ECC202 EtherCAT Coupler Unit 1.2

1NX-ID5142-1 16-Point - DC Input Module 1.0

1NX-OD4256 8-Point - Transistor Output, DC 1.0

1S8VK-G12024 NA Power Supply

1XS5W-T421-EMD-K EtherCAT I/O Cable

1PFP-50N DIN Track - Length: 0.5 m; Height: 7.3 mm

1NA5-9W001B 9” NA-HMI Panel

1E3Z-T81 E3Z Through-Beam, Infrared, Pre-Wired

3XS6W-6LSZH8SS200CM-Y Cat 6A Ethernet Cable, 2M, Yellow

1N/A 16-Port 100 Mbps Ethernet Switch

Production Rates

Software

Conguration 1 – NJ301 Controller

Technical Note: MicroHAWK ID-40 360ºBarcode Reading Solution

• Solution tested at 100 FPM for high-contrast barcodes.

• Typical read rate: 1 per second.

• SYSMAC Studio, Standard Edition, version 1.23.

• Internet browser to connect the MicroHAWK ID-40 to WebLink.

Hardware

This solution can be implemented on NJ or NX machine controllers. Two example hardware equipment lists are

provided. Conguration 1 uses an NJ301 and Conguration 2 uses an NX1P2.

Quantity Part Number Description Version

67412-2000-2005 MicroHAWK ID-40, SXGA, HD, Autofocus, WHT, HS, X 1.3.0.3009

697-000012-01 Power Supply, 100-240 VAC, +24 VDC, M12 12-Pin Socket

661-000163-03 QX Cordset, Host, Ethernet, M12 8-Pin Plug (Screw-On)-to-RJ45, 3 m

698-9000054-01 Kit, Mounting, APG, MicroHAWK

1NX1P2-9024DT1 NX1P2 CPU Unit, 1.5 MB, 32 KB, 4 Single-Axis Position Control, 14

Discrete Input Points, 10 Discrete Output Points (PNP) 1.18

1HMC-SD291 2 GB Memory Card

1S8VK-C12024 Single Phase Power Supply, Universal Input (100 to 240 VAC), 120 W

Output (24 VDC @ 5 A)

1PFP-50N DIN Track - Length: 0.5 m; Height: 7.3 mm

1NA5-9W001B 9” NA-HMI Panel

1E3Z-T81 E3Z Through-Beam, Infrared, Pre-Wired

3XS6W-6LSZH8SS200CM-Y Cat 6A Ethernet cable, 2m, Yellow

1N/A 16-Port 100 Mbps Ethernet Switch

Conguration Files

• SYSMAC Project le to import for Conguration 1: “6_ID40_NJ301_EIP_with_HMI_revD.smc2”

• SYSMAC Project le to import for Conguration 2: “6_ID40_NX1P2_EIP_with_HMI_revD.smc2”

• WebLink 1.3.0 Conguration le: “360_code_ID40_settings.wls”

Conguration 2 – NX1P2 Controller

TECHNICAL

NOTE

1.2 The ID-40 reader height should be adjusted so that the horizontal linear barcodes (picket fence

orientation) are typically above or below the bright reection of the reader’s illumination. The

image below shows an example in which the barcode is below the bright reection region.

MicroHAWK ID-40 Hardware Mounting

1 MicroHAWK ID-40 Hardware Mounting

1.1 Install ID-40 readers as shown in the le “ID-40 360 read cam placement.dwg”. The basic layout is shown

below. The cameras are mounted 245 mm from the center point of the code read position. The

camera pitch (angle) should be perpendicular to the surface containing the barcode, within

+/- 5 degrees.

NOTE: The installer will need to determine the best trigger position based on the type of product to be

read on the conveyor. The current trigger position is based on a 67 mm diameter cylindrical object.

MicroHAWK ID-40 Setup

Technical Note: MicroHAWK ID-40 360ºBarcode Reading Solution

MicroHAWK ID-40 Conguration

2 MicroHAWK ID-40 Conguration

2.1 Connect the power and Ethernet cables to ONLY ID-40 reader 1.

2.2. Using an internet browser type the IP address of the camera. (The factory default IP address is

192.168.188.2. If necessary, change the PC's IP address to 192.168.188.101, subnet 255.255.0.0, to be

on the same subnet.) This will allow you to use WebLink to congure the ID-40.

2.3. Use WebLink to congure the ID-40 for your application. Select Start > Load a Setup and load the le

“360_code_ID40_settings.wls” to load most of the desired parameters to the ID-40. Some of the

important parameters are:

2.3.1. Read Cycle = Custom

2.3.1.1. Trigger = External Level

• External Level allows EIP trigger to control start and stop of read.

2.3.1.2. Capture Mode = Rapid Capture

2.3.1.3. Num Captures = 10

2.3.1.4. Rapid Capture Mode = Timed Capture

2.3.1.5. Delay Between Images = 4000 µs

• For parts moving at 100 FPM.

• Delay should be increased on slower moving conveyors or when Num Captures is reduced.

2.3.1.6. End cycle = New Trigger

2.3.2. Acquire

2.3.2.1. Set parameters to have focused image and freeze part movement.

2.3.2.2. Set Exposure to 1,000 µs or less to use Power Strobe (Extreme Illumination Brightness).

2.3.2.3. Learn best focus using the Spot Focus button (See the MicroHAWK ID User Manual for additional

information.)

2.3.3. Decode

2.3.3.1. Select barcode types to be read in this application. Disable unused barcode types.

2.3.4. Gear icon > Advanced > Camera Setup

2.3.4.1. Illumination Brightness = Extreme (Power Strobe)

2.3.5. Gear icon > Advanced > Read Cycle

2.3.5.1. Image Processing Timeout = 150 ms

• This setting sets a limit on how long the MicroHAWK ID-40 will attempt to read the

barcode in the current image. You will need to determine the decode time for a good

read (circled in the image below) and then set this value to slightly higher. Ideally, this

time should be set as low as possible so that an unreadable image will stop

reading quickly and start processing the next image in the Rapid Capture queue.

2.4. Click the Save button to save the changes to the reader.

2.5. Conrm that the ID-40 is reading.

2.5.1. Change Trigger to External Edge.

2.5.2. Click the Trigger button and conrm that the barcode is decodable.

2.5.3. When testing is nished, change Trigger to External Level.

2.6. Change the ID-40's IP address.

Technical Note: MicroHAWK ID-40 360ºBarcode Reading Solution TECHNICAL

NOTE

2.6.1. Click the gear icon > Advanced > Communications as shown below.

2.6.2. Set the IP addresses and subnets to the values listed below:

• Reader 1 = 192.168.250.11, subnet 255.255.255.0

• Reader 2 = 192.168.250.12, subnet 255.255.255.0

• Reader 3 = 192.168.250.13, subnet 255.255.255.0

• Reader 4 = 192.168.250.14, subnet 255.255.255.0

• Reader 5 = 192.168.250.15, subnet 255.255.255.0

• Reader 6 = 192.168.250.16, subnet 255.255.255.0

2.7. Click the Save button to save the changes to the reader. You should receive a warning stating, “Saving

the current settings on your camera will require a reboot. Continue?” Click "OK".

2.8. Repeat steps 2.1 to 2.7 for Readers 2 through 6.

2.9. Change the PC's IP address to 192.168.250.101, subnet 255.255.255.0.

2.10. Disconnect power to all the ID-40 readers and wait 10 seconds.

2.11. Connect the ID-40 reader's Ethernet cables to the Ethernet switch.

2.12. Re-connect power to the ID-40 readers. Wait 30 seconds for the readers to boot.

2.13. Using your PC's internet browser, type the IP address for reader 1 and make sure the PC connects

to WebLink.

2.14. Save the reader’s settings to a le. Click the gear icon > Advanced > Save.

2.15. Repeat steps 2.13 and 2.14 for all remaining ID-40 readers.

MicroHAWK ID-40 EDS File Download

3. ID-40 EDS File

3.1. Download the MicroHAWK Barcode Reader EDS le from the Omron Microscan download center,

as shown below. (https://les.microscan.com/downloadcenter/MicroHAWK%20Auto%20

ID%201.2%20EtherNetIP.zip.)

3.2. Extract the le “MicroHAWK Auto ID 1.2 EtherNetIP.zip” to your hard drive at “C:\MicroHAWK Auto ID 1.2

EtherNetIP”. These les will be used later.

Technical Note: MicroHAWK ID-40 360ºBarcode Reading Solution TECHNICAL

NOTE

NJ/NX Controller and NA HMI Panel Connections

4.1. For conguration 1, on the NX-ECC202, change the ADR x10 rotary switch to 7 and the x1 rotary switch to

0 as shown below.

4.2. For conguration 1, conrm that the EtherCAT cable is connected to port 2 (EtherCAT) on the NJ

controller and that the other end is connected to NX-ECC202 IN (top) port shown in the image

above. Refer to the NX-ECC202 user manual for more information.

4.3. Wire +24 VDC and 0 VDC to the NX-ECC202 unit (conguration 1) or the NX1P2 (conguration 2). Refer

to the NX-ECC202 User Manual for more information about conguration 1. Refer to the NX1P2 CPU Unit

Hardware User Manual for more information about conguration 2.

4.4. Conrm that the NJ/NX Ethernet cable is connected to port 1 on the controller and the other end is

connected to the Ethernet switch.

4.5. Conrm that the NA HMI Panel Ethernet cable is connected to port 1 on the panel and the other end of

the Ethernet cable is connected to the Ethernet switch.

4.6. Mount the sensor emitter and receiver units on opposite sides of the conveyor at the location indicated

in section 1 of this document, titled "MicroHAWK ID-40 Hardware Mounting". The emitter and receiver

units must point at each other.

4.7. For the sensor emitter and receiver, connect the brown wire to + 24 VDC, and connect the blue wire to

0 VDC.

4.8. Conrm that the sensor output (black wire) is connected to input bit 00 of the input module

(conguration 1) or the NX1P2 controller (conguration 2).

4.9. Connect the input common, labeled COM on the NX-ID5142-1 (conguration 1) or on the NX1P2

(conguration 2), to 0 VDC.

NJ/NX Controller Setup

4.10. Apply power to the power supplies powering the NJ/NX controller and NA HMI Panel.

4.11. Wait approximately 30 seconds for these components to fully power up.

4.12. At this point all components should be powered and connected to the Ethernet switch. Conrm that

network activity is seen from the NJ/NX controller, the NA HMI Panel, and the six ID-40 readers.

4.13. Conrm that the sensor signal is seen by the input module. If an object is moved slowly through the

sensor path, the input bit 00 indicator should toggle on and o. The image on the left below shows

input bit 00 = TRUE (ON) for the NX-ID5142-1 (NJ controller – conguration 1) and the image on the right

shows input bit 00 = TRUE (ON) for the NX1P2 (conguration 2).

Import Project into SYSMAC Studio

5. Import Project into SYSMAC Studio

5.1. At the SYSMAC Studio start page, select Import… as shown below.

5.2. Select the SYSMAC import le that matches the hardware conguration provided in the

Job_Files folder, shown below. For an NJ controller (conguration 1), select the le,“6_ID40_NJ301_

EIP_with_HMI_revC.smc2”. For an NX1P2 (conguration 2) select the le,“6_ID40_NX1P2_EIP_with_HMI_

revC.smc2”. Once the appropriate le is selected, click "Open".

Technical Note: MicroHAWK ID-40 360ºBarcode Reading Solution TECHNICAL

NOTE

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