Omron E5AK-AA2-500 AC/DC24 Bedienungsanleitung



Digital Process Controller Series E5K

Advanced Process Digital

Controllers

Field configurable output and option

boards

100 ms sampling (for analog input)

Advanced PID, or fuzzy self-tuning

Conforms to UL, CSA and CE standards

IP66/NEMA4X front panel

Remote set point (for E5EK and E5AK

only)

Set point ramp

Serial communications (RS-232C, and

RS-485; RS-422 for E5AK and E5EK

only) and transfer output (4 to 20 mA)

Front panel programming

Heat/cool or standard operation

Auto/manual and ON/OFF selections 

Ordering Information

Order Control Output Boards and Option Boards separately below. Example: for a Relay Control Output, order the E53-R4R4 Output

Board in addition to the E5CK-AA1-500 Process Controller. For E5AK or E5EK, order an E53-R output module.

Note: You can mount only one Output Board and one Option Board to E5EK or E5CK.

Item Description Part number

Standard models Base Unit with terminal cover E5AK-AA2-500

E5EK-AA2-500

E5CK-AA1-500

E5CK-AA1-302

Position--proportional Base Unit with terminal cover E5AK-PRR2-500

E5EK-PRR2-500

24 AC/DC models Base Unit with terminal cover E5AK-AA2-500 AC/DC 24V

E5AK-PRR2-500 AC/DC 24V

E5EK-AA2-500 AC/DC 24V

E5EK-PRR2-500 AC/DC 24V

E5CK-AA1-500 AC/DC 24V

Note: 1. When using the heater burnout alarm function with a standard model, the Linear Output Module cannot be used for the control

outputs (heat). The Digital Controller provides transfer outputs at 4 to 20 mA for the PV and other values and control outputs at

4 to 20 mA for the current outputs.

2. Order Output and Option Boards separately.

3. E5EK-PRR2/E5AK-PRR2 controllers are supplied with relay output. The relay output is not compatible with any other module.

E5KE5K

Ordering Information Table -- continued from previous page

Item Description Part number

Output Module (for E5AK and E5EK only) Relay E53-R

(

)

SSR E53-S

Pulse (NPN) 12 VDC E53-Q

Pulse (NPN) 24 VDC E53-Q3

Pulse (PNP) 24 VDC E53-Q4

Linear (4 to 20 mA) E53-C3

Linear (0 to 20 mA) E53-C3D

Linear (0 to 10 V) E53-V34

Linear (0 to 5 V) E53-V35

Note: 1. The Digital Controller uses a dedicated, high-resolution Output Module. The E53-C Current Output Module for the E5



X can-

not be used with the Digital Controller.

2. If the control period is less than 5 seconds, use solid state relay or pulse voltage.

Item Description Part number

Output Board (for E5CK only) Relay/Relay (See note.) E53-R4R4

(

)

Pulse (NPN)/Relay E53-Q4R4

Pulse (PNP)/Relay E53-Q4HR4

Pulse (NPN)/Pulse (NPN) E53-Q4Q4

Pulse (PNP)/Pulse (PNP) E53-Q4HQ4H

Linear (4 to 20 mA)/Relay E53-C4R4

Linear (0 to 20 mA)/Relay E53-C4DR4

Linear (0 to 10 V)/Relay E53-V44R4

Note: If the control period is less than 5 seconds, use solid state relay or pulse voltage.

Item Description Part number

Option Board (for E5AK and E5EK only) Communication (RS-232C) E53-AK01

(

)

Communication (RS-422) E53-AK02

Communication (RS-485) E53-AK03

Event input E53-AKB

Transfer output (4 to 20 mA) E53-AKF

Note: 1. The E5AK allows a maximum of three Option Boards to be mounted. Refer to pages 25--26 for mounting combinations.

2. The E5EK and E5CK allows only one Option Board to be mounted.

Item Description Part number

Option Board (for E5CK only) Communication (RS-232C) E53-CK01

(

)

Communication (RS-485) E53-CK03

Event input E53-CKB

Transfer output (4 to 20 mA) E53-CKF



ACCESSORIES (ORDER SEPARATELY)

Item Hole Diameter Part number

Current Transformer (for E5AK and E5EK

)

5.8 mm E54-CT1

(

only) 12.0 mm E54-CT3

Note: CT is required when the heater burnout alarm function is used.

Item Connectable Models Part number

Terminal Cover E5AK E53-COV0809

E5EK E53-COV08

E5CK E53-COV07

E5KE5K



INPUT TYPES (SELECTABLE WITH INPUT JUMPER CONNECTOR)

Platinum Resistance Thermometer (RTD’s)

Input (field selectable) JPt100 Pt100

Range °C--199.9 to 650.0 --199.9 to 650.0

°F--199.9 to 999.9 --199.9 to 999.9

Input setting number 0 1

Thermocouple

Input (field

selectable)

(see note)

K1 K2 J1 J2 T E L1 L2 U N R S B W PL



Range °C--200

1,300

0.0

500.0

--100

850

0.0

400.0

--199.9

400.0

600

--100

850

0.0

400.0

--199.9

400.0

--200

1,300

1,700

100

1,800

2,300

1,300

°F--300

2,300

0.0

900.0

--100

1,500

0.0

750.0

--199.9

700.0

1,100

--100

1,500

0.0

750.0

--199.9

700.0

--300

2,300

3,000

300

3,200

4,100

2,300

Input setting

number 23456 78910 11 12 13 14 15 16

Note: 1. Setting number is factory-set to 2 (K1).

2. Thermocouple W is W/Re5-26 (tungsten rhenium 5, tungsten rhenium 26).

Current/Voltage

Input (field selectable) Current input Voltage input

(

)

4to20mA 0to20mA 1to5V2 0to5V 0to10V

Input setting number 17 18 19 20 21

Note: When a current/voltage input is selected, the decimal point is fully adjustable.

E5KE5K

Specifications



RATINGS

Model number E5



K Standard E5



K 24V AC/DC

Supply voltage 100--240VAC, 50/60 Hz 24V AC/DC,

50/60Hz

Operating voltage range 85% to 110% of rated supply voltage 85% to 110% of rated supply voltage

Power consumption E5AK 16 VA 9VA, 6W

E5EK 15 VA 9VA, 6W

E5CK 10 VA (at 100 VAC)

14 VA (at 240 VAC) 6VA, 3.5W

Input Thermocouple K, J, T, E, L, U, N, R, S, B, W, PL



Platinum resistance

thermometer (RTD) JPt100, Pt100

Current input 4to20mA,0to20mA

Voltage input 1to5V,0to5V,0to10V

Mean Time Between Failure 15.4 years (135,000 hours



Control output (See Note 1.) Relay SPST, 250 VAC, 3 A (resistive load)

Mechanical life expectancy: 10,000,000 operations min.

Electrical life expectancy: 100,000 operations min.

Voltage

(

)

NPN 20 mA at 12/24 VDC (with short-circuit protection)

(Pulse) PNP 20 mA at 24 VDC (with short-circuit protection)

Linear voltage 0to10

VDC Permissible load impedance: 1 kΩmin.

Resolution: Approximately 2600 steps

Linear current 4to20

mA Permissible load impedance: 500 Ωmax.

Resolution: Approximately 2600 steps

0to20

mA Permissible load impedance: 500 Ωmax.

Resolution: Approximately 2600 steps

Auxiliary output SPST-NO E5AK 3 A at 250 VAC (resistive load)

E5EK 3 A at 250 VAC (resistive load)

E5CK 1A at 250 VAC (resistive load)

Control method (See Note 2.) ON/OFF, Advanced PID Control (with auto-tuning) or Self-tuning

Setting method Digital setting using front panel keys or communications features

Indication method -- 7-seg. digital display and LEDs E5AK: PV = 15 mm, SP = 10.5 mm

E5EK: PV = 14 mm, SP = 9.5 mm

E5CK: PV = 12 mm, SP = 8 mm

Potentiometer (Valve Positioning)

(for E5AK and E5EK only) 100 Ωto 2.5 kΩ

Event input Contact input ON 1k

Ωmax.

OFF 100 kΩmin.

No-contact

ON residual voltage: 1.5 V max.

input OFF leakage current: 0.1 mA max.

Transmission output 4 to 20 mA, permissible load impedance: 600 Ωmax.,

resolution: Approximately 2600 steps

Remote SP input (for E5AK and E5EK only) Current

input 4 to 20 mA (Input impedance: 150 Ω)

Current Transformer input (for E5AK and E5EK only) Connect only an Omron Current Transformer (E54-CT1 or E54-CT3)

Other functions Standard Manual output, heating/cooling control, SP limiter, loop burnout alarm, SP

ramp, MV limiter, MV change rate limiter, input digital filter, input shift,

run/stop, protect functions

Option Multiple SP, run/stop selection, transfer output functions, auto/manual

Communications (RS-232C, RS-422, or RS-485), Loop Break Alarm, and

Transfer Output.

Standards UL File No.: E68481

CSA File No.: LR59623

CE File No.: EN50081-2; EN50082-2; IEC 1010-1

Note: 1. All control outputs are insulated from the input circuit.

2. Fuzzy self-tuning is available only when using the Digital Controller in standard control operation with temperature input.

E5KE5K



CHARACTERISTICS

Indication accuracy (See Note.) Thermocouple:

(±0.3% of indication value or ±1°C, whichever is greater) ±1 digit max.

Platinum resistance thermometer:

(±0.2% of indication value or ±0.8°C, whichever is greater) ±1 digit max.

Analog input: ±0.2% (of indication value) ±1 digit max.

Hysteresis 0.01% to 99.99% FS (in units of 0.01% FS)

Proportional band (P) 0.1% to 999.9% FS (in units of 0.1% FS)

Integral (reset) time (I) 0 to 3,999 s (in units of 1 s)

Derivative (rate) time (D) 0 to 3,999 s (in units of 1 s)

Control period 1to99s(inunitsof1s)

Manual reset value 0.0% to 100.0% (in units of 0.1%)

Alarm setting range --1,999 to 9,999 or --199.9 or 999.9 (decimal point position dependent on input type)

Sampling period Temperature

input 250 ms scan rate

Analog input 100 ms scan rate

Insulation resistance 200 MΩmin. (at 500 VDC)

Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between terminals of different polarities

Vibration resistance Malfunction 10 to 55 Hz, 10 m/s2(approx. 1G) for 10 min each in X, Y, and Z directions

Mechanical 10 to 55 Hz, 20 m/s2(approx. 2G) for 2 hrs each in X, Y, and Z directions

Shock resistance Malfunction 200 m/s2min. (approx. 20G), 3 times each in 6 directions

(100 m/s2(approx. 10G) applied to the relay)

Mechanical 300 m/s2min. (approx. 30G), 3 times each in 6 directions

Ambient temperature Operating -- 10°Cto55°C(14°F to 131°F ) with no icing; with 3-year warranty period: --10°Cto50°C

(14°F to 122°F)

Storage -- 2 5°Cto65°C(--13°F to 149°F ) with no icing

Ambient humidity Operating 35% to 85% RH

Enclosure ratings Front panel NEMA 4X for indoor use (equivalent to IP66)

Rear case IEC standard IP20

Terminals IEC standard IP00

Memory protection Non-volatile memory (number of writings: 100,000 operations)

Weight E5AK Approx. 450 g

E5EK Approx. 320 g

Mounting

bracket Approx. 65 g

E5CK Approx. 170 g

Adapter Approx. 10 g

EMC Emission Enclosure: EN55011 Group 1 class A

Emission AC Mains: EN55011 Group 1 class A

Immunity ESD: EN61000-4-2: 4 kV contact discharge (level 2)

8 kV air discharge (level 3)

Immunity RF-interference: ENV50140: 10 V/m (amplitude modulated,

80MHzto1GHz)(level3)

10 V/m (pulse modulated, 900

MHz)

Immunity Conducted Disturbance: ENV50141: 10 V (0.15 to 80 MHz) (level 3)

Immunity Burst: EN61000-4-4: 2 kV power-line (level 3)

2 kV I/O signal-line (level 4)

Standards -- Approvals UL1092, CSA22.2 No. 14, CSA22.2 No. 1010-1

Conforms to EN50081-2, EN50082-2, EN61010-1 (IEC1010-1)

Conforms to VDE0106/part 100 (Finger Protection)

Note: Indication Accuracy --

Of the K1, T, and N thermocouples at a temperature of -100°C or less: ±2°C±1 digit maximum.

Of the U, L1, and L2 thermocouples at any temperature: ±2°C±1 digit maximum.

Of the B thermocouple at a temperature of 400°C or less: unrestricted.

Of the R and S thermocouples at a temperature of 200°C or less: ±3°C±1 digit maximum.

Of the W thermocouple at any temperature: ±0.3% of the indicated value or ±3°C, (whichever is greater) ±1 digit maximum.

Of the PL



thermocouple at any temperature: ±0.3% or ±2°C, whichever is greater ±1 digit maximum.

E5KE5K



OPTION BOARD RATINGS AND CHARACTERISTICS

Event inputs Contact input:

ON: 1 kΩmax., OFF: 100 kΩmin.

No-contact input:

ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max.

Communications Interface RS-232C and RS-485; RS-422 for E5AK and E5EK only

Transmission

method Half-duplex

Synchronization

method Start-stop synchronization (asynchronous method)

Baud rate 1.2/2.4/4.8/9.6/19.2 kbps

Transfer output 4to20mA:

Permissible load impedance: E5AK and E5EK = 600 Ωmax.

E5CK = 500 Ωmax.

Resolution: E5AK and E5EK = approx. 2,600 steps

E5CK = approx. 2,600 steps

RS-232C Peer-to-peer only; maximum cable length = 15 m (49.2 feet)

RS-422 and RS-485 32 controller maximum to host computer; maximum cable length = 500 m

(1640 feet)



CURRENT TRANSFORMER RATINGS

Max. continuous heater current 50 Amps

Dielectric strength 1,000 VAC (for 1 min)

Vibration resistance 50 Hz, 98 m/s2(10G)

Weight E54-CT1: approx. 11.5 g; E54-CT3: approx. 50 g

Accessories (E54-CT3 only) Armature:2;Plug:2



HEATER BURNOUT ALARM

Max. heater current Single-phase 50 A VAC (See Note 1.)

Heater current value display accuracy ±5% FS±1 digit max.

Heater burnout alarm setting range 0.1 to 49.9 A (in units of 0.1 A) (See Note 2.)

Min. detection ON time 190 ms (See Note 3.)

Note: 1. Use the K2CU-F



A-



GS (with gate input terminals) for the detection of three-phase heater burnout.

2. The heater burnout alarm is always OFF if the alarm is set to 0.0 A and always ON if the alarm is set to 50.0 A.

3. No heater burnout detection or heater current value measurement is possible if the control output (heat) is ON for less than

190 ms.

E5KE5K

Nomenclature



E5AK

A/M Key

Display Key

No. 1 display

No. 2 display

Operation Indicators

Up Key/Down Key

Operation

Indicators

Operation

Indicators

A/M Key

Display Key Up Key/Down Key

No. 1 display

No. 2 display

A/M Key

Display Key Up Key/Down Key

No. 1 display

No. 2 display

Operation Indicators

•OUT1

Lit when control output 1 turns ON.

•OUT2

Lit when control output 2 turns ON.

•SUB1

Lit when the output function assigned

to auxiliary output 1 turns ON.

•SUB2 (for E5AK and E5EK only)

Lit when the output function assigned

to auxiliary output 2 turns ON.

•MANU

Lit when the manual operation mode

is being used.

•STOP

Lit when control operation has been

stopped.

•RMT

Lit during remote communications

operation.

•AT

Flashes during auto-tuning.

Auto-tuning is completed when this

LED stops flashing.

•RSP (for E5AK and E5EK only)

Lit during remote SP operation.

•Bar Graph (for E5AK only)

Onastandardmodel(E5AK-AA2),this

bar graph indicates the manipulated

variable (heat) in 10% increments per

single segment. On a position-propor-

tional model (E5AK-PRR2), this bar

graph indicates the valve opening in

10% increments per single segment.

A/M Key

Press to select the auto operation or manu-

al operation.

No. 2 Display

Displays the set point, set point during SP

ramp, manipulated variable, or parameter

settings.

Up Key/Down Key

Press to increase or decrease the value on

the No.2 display.

Display Key

Press quickly (for less than 1 s) to shift the

display to the next parameter. When this key

is pressed for 1 s or more, the menu screen

will be displayed in any case.

No. 1 Display

Displays the process value or parameter

symbols.



E5EK



E5CK

Operation

Indicators

AT Key

Display Key Up Key/Down Key

No. 1 display

No. 2 display



E5CK-302

•AT

Press key for automatic tuning.

•A/M

This feature is located in level one.

(Replaced AT feature in level one).

E5KE5K

Operation



OPERATING PARAMETERS

Mode Selection

1 second min.

Level 0 mode

Level 1 mode

Level 2 mode

Setup mode

Expansion mode

Option mode

Calibration mode

To switch parameters within a mode, use the Display Key.

Pressthedisplaykeyforlessthanonesecondtomovebetween

parameters.

1 second min.

Press theDisplayKeyfor1sec.min.toswitchtomodes otherthan

the manual or protect mode.

The figure below (Menu Display) shows all modes in the order that

theyaredisplayed.Someparametersarenotdisplayed,depending

on the protect mode setting and the option boards used.

To Access

Protect Mode

Press and hold the A/M Key and the Display Key for more than

1 second.

To Return to the Main PV/SP Display from the

Protect Mode

Press and hold the A/M Key and the Display Key for more than

1 second.

Note: 1. In Level 0 mode, Level 1 mode, and Level 2 mode:

The controller will maintain control of the process.

2. In Setup mode, Expansion mode, Option mode,

and Calibration mode: Control of the process is not

maintained. The outputs are inactive.

3. Option Mode will be accessible only when an option

board is installed in the controller.

Menu Display To Access

Manual Mode

Press and hold the A/M Key for more than 1 second.



PARAMETERS AND MENUS -- FOR SETTING THE CONTROLLER

Protect Mode Limits use of the menu and A/M Keys.

Theprotectfunctionpreventsunwantedmodificationofparametersandcanalsobeusedtopreventswitchingbetween

the auto and manual operation.

Manual Mode Sets the controller to manual operation mode.

You can only manually adjust the manipulated variable (MV) in this mode.

Level 0 Mode For normal operation.

Change: the set point during operation, and start or stop Controller operation; and, (only in this mode) monitor the

process value, ramp SP, and manipulated variable.

Level 1 Mode For adjusting primary control parameters.

Execute: AT (auto-tuning); set alarm values; set the control period; and, set PID parameters.

Level 2 Mode For adjusting secondary control parameters.

Setparametersfor:limitingthemanipulatedvariableandsetpoint;switchbetweentheremoteandlocalmodes;setthe

loop break alarm (LBA), alarm hysteresis, and the digital filter value of inputs.

Setup Mode For setting the basic specifications.

Set parameters for: input type, scaling, output assignments and direct/reverse operation.

Expansion Mode For setting expanded functions.

Set: ST (self-tuning), SP setting limiter. Select: advanced PID or ON/OFF control. Specify the standby sequence

resetting method. Initialize parameters; and, set the time for automatic return to the monitoring display.

Option Mode For setting option functions.

Set: the communications conditions; transfer: output and event input parameters to match the type of Option Board

installed in the Controller.

This mode will be accessible only when an option board is installed in the controller.

Calibration Mode For calibrating inputs and transfer output.

Calibratetheselectedinputtype.

TransferoutputcanbecalibratedonlywhentheCommunicationsUnit(E53-CKF)has

been installed in the Controller

E5KE5K



PARAMETERS DEFINITIONS

Refer to your

User’s Manual

for each parameter and the calibration mode in detail.

Level 0 Mode for E5AK and E5EK

PV/SV

The process value is displayed on the No.1 display and the set point is displayed

on the No.2 display. When the multi-SP function is in use, the value of the current

set point (SP0 or SPD is displayed).

Run/Stop

Places the controller in RUN mode or in STOP mode.

Manipulated Variable (MV) Monitor for Cool

When the Controller is in heating and cooling control operation, use this

display to monitor the manipulated variable of the cooling output.

Manipulated Variable (MV) Monitor for Heat

Monitors the manipulated variable (MV) for the heating output.

Set Point During SP Ramp

Monitors the set point when the SP ramp function is used.

Valve Opening Monitor

Displays the valve position in percentage format.

Open = 100%

Closed = 0%

For E5



K-

PRR2













































PV/SV

The process value is displayed on the No.1 display and the set point is displayed on the No.2 display.

When the multi-SP function is in use, the value of the current set point (SP0 or SP1 is displayed).

Run/Stop

Places the controller in RUN mode or in STOP mode.

Manipulated Variable (MV) Monitor for Cool

When the Controller is in heating and cooling control operation, use this display to monitor the manipulated

variable of the cooling output.

Manipulated Variable (MV) Monitor for Heat

Monitors the manipulated variable (MV) for the heating output.

Set Point During SP Ramp

Monitors the set point when the SP ramp function is used.

Level 0 Mode for E5CK

E5KE5K

Security

Mode Set value





Using the Security Level Table:

Any mode marked with an X is displayed in the Security Level indicated.





Process value

Manipulated

variable

MANU

indicator





A/M Key Protect

This invalidates the function of the A/M Key.

When the set value is 5:

Only the PV/SP monitor and set point parameter can be used.

When the set value is 6:

Only the PV/SP monitor parameter can be used.

⇐Security Level

Selecting Security Level 2:

Displays these modes: Level 0, Level 1 and Level 2 only.

Does NOT display these modes: Setup, Expansion, Option, Calibration

Example:

MV Manual

xxxx xx

xxxx

xxx

⇑

Highest Security

Level (last column)

⇑

Lowest

Security Level

(first column)

•To Access

Protect Mode

Press and hold the A/M Key and the Display Key for more than 1 second.

To Return to the Main PV/SP Display from the

Protect Mode

Press and hold the A/M Key and the Display Key for more than 1 second.

•To Access

Manual Mode

Press and hold the A/M Key for more than 1 second.

Range = --105% to 105%

Calibration

Option

Expansion

Setup

Level 2

Level 1

Level 0

0123456

Note: For E5CK-302 models, this is done the same way, using the AT button.

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Alpha IP

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Siemens

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Surecom

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Regulus

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KUHN

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S&C

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