Omron R88D-GT series Bedienungsanleitung

Cat. No. I562-E1-04

USER’S MANUAL

OMNUC GSERIES

R88M-G@

(AC Servomotors)

R88D-GT@

(AC Servo Drives)

AC SERVOMOTORS/SERVO DRIVES

Trademarks and Copyrights

•

©OMRON, 2008

form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis-

sion of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is

constantly striving to improve its high-quality products, the information contained in this manual is subject to chang

without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no

responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-

tion contained in this

ublication.

Product names and system names in this manual are trademarks or registered trademarks of their

respective companies.

Introduction

Thank you for choosing the OMNUC G Series. This User’s Manual describes installation/wiring

methods and parameter setting procedures required for the operation of the OMNUC G Series as

well as troubleshooting and inspection methods.

Intended Readers

This manual is intended for the following personnel.

Those with knowledge of electrical systems (a qualified electrical engineer or the equivalent) as

follows:

• Personnel in charge of introducing FA equipment

• Personnel in charge of designing FA systems

• Personnel in charge of managing FA systems and facilities

NOTICE

This manual contains information necessary to ensure safe and proper use of the OMNUC G Series

and its peripheral devices. Please read this manual thoroughly and understand its contents before

using the products.

Please keep this manual handy for future reference.

Make sure this User’s Manual is delivered to the actual end user of the products.

Terms and Conditions Agreement

Warranty, Limitations of Liability

Warranties

Exclusive Warranty

Omron’s exclusive warranty is that the Products will be free from defects in materials and workman-

ship for a period of twelve months from the date of sale by Omron (or such other period expressed

in writing by Omron). Omron disclaims all other warranties, express or implied.

Limitations

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT

NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF

THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE

PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.

Omron further disclaims all warranties and responsibility of any type for claims or expenses based

on infringement by the Products or otherwise of any intellectual property right.

Buyer Remedy

Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally

shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-com-

plying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal

to the purchase price of the non-complying Product; provided that in no event shall Omron be re-

sponsible for warranty, repair, indemnity or any other claims or expenses regarding the Products

unless Omron’s analysis confirms that the Products were properly handled, stored, installed and

maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return

of any Products by Buyer must be approved in writing by Omron before shipment. Omron Compa-

nies shall not be liable for the suitability or unsuitability or the results from the use of Products in

combination with any electrical or electronic components, circuits, system assemblies or any other

materials or substances or environments. Any advice, recommendations or information given orally

or in writing, are not to be construed as an amendment or addition to the above warranty.

See http://www.omron.com/global/ or contact your Omron representative for published information.

Limitation on Liability; Etc

OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR

CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS

IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN

CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.

Further, in no event shall liability of Omron Companies exceed the individual price of the Product

on which liability is asserted.

Terms and Conditions Agreement

Application Considerations

Suitability of Use

Omron Companies shall not be responsible for conformity with any standards, codes or regulations

which apply to the combination of the Product in the Buyer’s application or use of the Product. At

Buyer’s request, Omron will provide applicable third party certification documents identifying ratings

and limitations of use which apply to the Product. This information by itself is not sufficient for a com-

plete determination of the suitability of the Product in combination with the end product, machine,

system, or other application or use. Buyer shall be solely responsible for determining appropriate-

ness of the particular Product with respect to Buyer’s application, product or system. Buyer shall

take application responsibility in all cases.

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED

TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND

INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

Programmable Products

Omron Companies shall not be responsible for the user’s programming of a programmable Product,

or any consequence thereof.

Disclaimers

Performance Data

Data presented in Omron Company websites, catalogs and other materials is provided as a guide

for the user in determining suitability and does not constitute a warranty. It may represent the result

of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual

performance is subject to the Omron’s Warranty and Limitations of Liability.

Change in Specifications

Product specifications and accessories may be changed at any time based on improvements and

other reasons. It is our practice to change part numbers when published ratings or features are

changed, or when significant construction changes are made. However, some specifications of the

Product may be changed without any notice. When in doubt, special part numbers may be assigned

to fix or establish key specifications for your application. Please consult with your Omron’s repre-

sentative at any time to confirm actual specifications of purchased Product.

Errors and Omissions

Information presented by Omron Companies has been checked and is believed to be accurate;

however, no responsibility is assumed for clerical, typographical or proofreading errors or omis-

sions.

Precautions for Safe Use

To ensure safe and proper use of the OMNUC G Series and its peripheral devices, read the “Precautions for

Safe Use” and the rest of the manual thoroughly to acquire sufficient knowledge of the devices, safety

information, and precautions before using the products.

Make sure this User’s Manual is delivered to the actual end users of the products.

Please keep this manual close at hand for future reference.

Explanation of Signal Words

The precautions indicated here provide important information for safety. Be sure to heed the information

provided with the precautions.

The following signal words are used to indicate and classify precautions in this manual.

Failure to heed the precautions classified as “Caution” may also lead to serious results. Always

heed these precautions.

Safety Precautions

This manual may include illustrations of the product with protective covers or shields removed in order to show

the components of the product in detail. Make sure that these protective covers and shields are put in place as

specified before using the product.

Consult your OMRON representative when using the product after a long period of storage.

Always connect the frame ground terminals of the Servo Drive and the Servomotor to 100 Ω

or less.

Incorrect grounding may result in electric shock.

Do not touch the inside of the Servo Drive.

Doing so may result in electric shock.

When turning OFF the main circuit power supply, turn OFF the RUN Command Input (RUN)

at the same time. Residual voltage may cause the Servomotor to continue rotating and result

in injury or equipment damage even if the main circuit power supply is turned OFF externally,

e.g., with an emergency stop.

Do not remove the front cover, terminal covers, cables, or optional items while the power is

being supplied.

Doing so may result in electric shock.

WARNING

Caution

Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

Additionally, there may be severe property damage.

Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury, or property

damage.

WARNING

Precautions for Safe Use

Installation, operation, maintenance, or inspection must be performed by authorized

personnel.

Not doing so may result in electric shock or injury.

Wiring or inspection must not be performed for at least 15 minutes after turning OFF the

power supply.

Doing so may result in electric shock.

Do not damage or pull on the cables, place heavy objects on them, or subject them to

excessive stress.

Doing so may result in electric shock, stopping product operation, or burning.

Do not touch the rotating parts of the Servomotor during operation.

Doing so may result in injury.

Do not modify the product.

Doing so may result in injury or damage to the product.

Provide a stopping mechanism on the machine to ensure safety.

*The holding brake is not designed as a stopping mechanism for safety purposes.

Not doing so may result in injury.

Provide an external emergency stopping mechanism that can stop operation and shut off the

power supply immediately.

Not doing so may result in injury.

Do not come close to the machine immediately after resetting momentary power interruption

to avoid an unexpected restart.

Doing so may result in injury.

Take appropriate measures to secure safety against an unexpected restart.

Confirm safety after an earthquake has occurred.

Failure to do so may result in electric shock, injury, or fire.

Do not use external force to drive the Servomotor.

Doing so may result in fire.

Precautions for Safe Use

Storage and Transportation Precautions

Do not place any flammable materials near the Servomotor, Servo Drive, or Regeneration

Resistor.

Doing so may result in fire.

Mount the Servomotor, Servo Drive, and Regeneration Resistor on metal or other non-

flammable materials.

Failure to do so may result in fire.

Do not frequently and repeatedly turn the main power supply ON and OFF.

Doing so may result in product failure.

Use the Servomotors and Servo Drives in a specified combination.

Using them incorrectly may result in fire or damage to the products.

Do not store or install the product in the following places. Doing so may result in fire, electric

shock, or damage to the product.

•Locations subject to direct sunlight.

•Locations subject to temperatures outside the specified range.

•Locations subject to humidity outside the specified range.

•Locations subject to condensation as the result of severe changes in temperature.

•Locations subject to corrosive or flammable gases.

•Locations subject to dust (especially iron dust) or salts.

•Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

Do not touch the Servo Drive radiator, Servo Drive regeneration resistor, or Servomotor

while the power is being supplied or soon after the power is turned OFF.

Doing so may result in burn injuries.

Do not hold the product by the cables or motor shaft while transporting it.

Doing so may result in injury or malfunction.

Do not place any load exceeding the figure indicated on the product.

Doing so may result in injury or malfunction.

Use the motor eye-bolts only for transporting the Servomotor.

Using them for transporting the machinery may result in injury or malfunction.

WARNING

Caution

Precautions for Safe Use

Installation and Wiring Precautions

Do not step on or place a heavy object on the product.

Doing so may result in injury.

Do not cover the inlet or outlet ports and prevent any foreign objects from entering the

product.

Covering them or not preventing entry of foreign objects may result in fire.

Be sure to install the product in the correct direction.

Not doing so may result in malfunction.

Provide the specified clearances between the Servo Drive and the control panel or with other

devices.

Not doing so may result in fire or malfunction.

Do not subject Servomotor shaft or Servo Drive to strong impacts.

Doing so may result in malfunction.

Be sure to wire correctly and securely.

Not doing so may result in motor runaway, injury, or malfunction.

Be sure that all the mounting screws, terminal screws, and cable connector screws are

tightened properly.

Incorrect tightening torque may result in malfunction.

Use crimp terminals for wiring.

Do not connect bare stranded wires directly to the protective ground terminal.

Doing so may result in burning.

Always use the power supply voltage specified in the User’s Manual.

An incorrect voltage may result in malfunction or burning.

Take appropriate measures to ensure that the specified power with the rated voltage and

frequency is supplied. Be particularly careful in places where the power supply is unstable.

An incorrect power supply may result in equipment damage.

Install external breakers and take other safety measures against short-circuiting in external

wiring.

Insufficient safety measures against short-circuiting may result in burning.

Take appropriate and sufficient shielding measures when installing systems in the following

locations. Failure to do so may result in damage to the product.

•Locations subject to static electricity or other forms of noise.

•Locations subject to strong electromagnetic fields and magnetic fields.

•Locations subject to possible exposure to radioactivity.

•Locations close to power supplies.

Connect an emergency stop cutoff relay in series with the brake control relay.

Failure to do so may result in injury or product failure.

Do not reverse the polarity of the battery when connecting it.

Reversing the polarity may damage the battery or cause it to explode.

Caution

Precautions for Safe Use

Operation and Adjustment Precautions

Maintenance and Inspection Precautions

Confirm that no adverse effects will occur in the system before performing the test operation.

Not doing so may result in equipment damage.

Check the newly set parameters for proper operation before actually running them.

Not doing so may result in equipment damage.

Do not make any extreme adjustments or setting changes.

Doing so may result in unstable operation and injury.

Separate the Servomotor from the machine, check for proper operation, and then connect to

the machine.

Not doing so may cause injury.

When an alarm occurs, remove the cause, reset the alarm after confirming safety, and then

resume operation.

Not doing so may result in injury.

Do not use the built-in brake of the Servomotor for ordinary braking.

Doing so may result in malfunction.

Do not operate the Servomotor connected to a load that exceeds the applicable load

moment of inertia.

Doing so may result in malfunction.

Resume operation only after transferring to the new Unit the contents of the data required

for operation.

Not doing so may result in equipment damage.

Do not attempt to disassemble or repair any of the products.

Any attempt to do so may result in electric shock or injury.

Caution

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