Omron F160 Vision Sensor Benutzerhandbuch

Manual 1:

SETUP MANUAL

Vision Sensor

F160

Cat. No. Z144-E1-03

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F160 Vision Sensor

Manual 1: Setup Manual

Revised January 2004

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APPLICATION CONSIDERATIONS

Precautions in using the Product

Read and Understand this Manual

Please read and understand this manual before using the products. Please consult your OMRON

representative if you have any questions or comments.

Warranty, Limitations of Liability

OMRON’s exclusive warranty is that the products are free from defects in materials and

workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED,

REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR

PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER

OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE

REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES,

EXPRESS OR IMPLIED.

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL

DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE

PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE,

OR STRICT LIABILITY.

In no event shall responsibility of OMRON for any act exceed the individual price of the product on

which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER

CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE

PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT

SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR

REPAIR.

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Application Considerations

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply

to the combination of the products in the customer’s application or use of the product.

Take all necessary steps to determine the suitability of the product for the systems, machines, and

equipment with which it will be used.

Know and observe all prohibitions of use applicable to this product.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED

TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND

INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

OMRON shall not be responsible for the user’s programming of a programmable product, or any

consequence thereof.

Disclaimers

Performance data given in this manual is provided as a guide for the user in determining suitability

and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the

users must correlate it to actual application requirements. Actual performance is subject to the

OMRON Warranty and Limitations of Liability.

Product specifications and accessories may be changed at any time based on improvements and

other reasons.

It is our practice to change model numbers when published ratings or features are changed, or

when significant construction changes are made. However, some specifications of the product may

be changed without any notice. When in doubt, special model numbers may be assigned to fix or

establish key specifications for your application on your request. Please consult with your OMRON

representative at any time to confirm actual specifications of purchased products.

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even

when tolerances are shown.

The information in this document has been carefully checked and is believed to be accurate;

however, no responsibility is assumed for clerical, typographical, or proofreading errors, or

omissions.

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Notice:

OMRON products are manufactured for use according to proper procedures by a qualified opera-

tor and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always

heed the information provided with them. Failure to heed precautions can result in injury to people

or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it

refers to an OMRON product, regardless of whether or not it appears in the proper name of the

product.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types

of information.

Note Indicates information of particular interest for efficient and convenient opera-

tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

Precaution Indicates information required to take full advantage of the functions and per-

formance of the product. Incorrect application methods may result in the loss

of damage or damage to the product. Read and follow all precautionary infor-

mation.

CHECK Indicates points that are important in using product functions or in application

procedures.

TwoCamera Indicates information required when using a 2-camera system.

SeeAlso Indicates where to find related information.

HELP Indicates information helpful in operation, such as the definition of terms.

OMRON, 2001

mitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise,

without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover,

because OMRON is constantly striving to improve its high-quality products, the information contained

in this manual is subject to change without notice. Every precaution has been taken in the preparation

of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is

any liability assumed for damages resulting from the use of the information contained in this publica-

tion.

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vii

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

1 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2 Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii

3 Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv

SECTION 1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-3 Product Availability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION 2

Installation and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2-1 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2-2 Component Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2-3 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2-4 Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2-5 Overview of Available Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2-6 Power Supply and Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SECTION 3

Lenses, Lighting, and Memory Cards. . . . . . . . . . . . . . . . . . . . 21

3-1 CCTV Lenses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3-2 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3-3 Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

SECTION 4

Connecting External Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4-1 Connecting through the Parallel Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4-2 Connecting through the Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

SECTION 5

Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . 39

5-1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5-2 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5-3 Regular Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5-4 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5-5 F200/F300 Camera Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5-6 Connecting a Strobe Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

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About this Manual:

This manual describes the hardware for the F160 Vision Sensor and how to install the com-

ponents, and it includes the sections described below. This is one of four manuals used to

operate the F160. Refer to the following table for the contents of each manual.

Please read the above manuals carefully and be sure you understand the information pro-

vided before attempting to install or operate the F160.

Section 1 Introduction describes the precautions that must be taken when installing and

operating the F160 Vision Sensor.

Section 2 Installation and Connections shows a basic F160 system configuration and

explains how to install the F160 and connect it to a power supply and peripheral devices.

Section 3 Lenses, Lighting, and Memory Cards describes how to select and use these

components most effectively.

Section 4 Connecting External Devices describes how to connect external devices

through a parallel interface (the I/O terminals or I/O connector) or serial interface (the RS-

232C/RS-422 connector).

Section 5 Troubleshooting and Maintenance provides tables to help identify and correct

hardware errors that may occur with the F160 as well as information on maintenance and

periodic inspections.

Manual Contents Cat. No.

1:Setup Manual Provides information on system hardware and installation.

Be sure to read this manual first. Z144

2:Conversational

Menu Operation

Manual

Describes operation of the F160 using the Conversational

Menus. The Conversational Menus enable the simplest oper-

ation based on registered images of acceptable and unac-

ceptable products.

Z145

3: Expert Menu

Operation Manual Describes operation of the F160 using the Expert Menus.

The Expert Menu enable application of all F160 capabilities,

including setting region images and criteria.

Z147

4:Communications

Reference Man-

ual

Describes the communications settings and communications

protocol used to transfer data through the parallel interface or

serial interface.

Z146

!WARNING Failure to read and understand the information provided in this manual may result in per-

sonal injury or death, damage to the product, or product failure. Please read each section in

its entirety and be sure you understand the information provided in the section and related

sections before attempting any of the procedures or operations given.

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PRECAUTIONS

This section provides general precautions for using the F160 Vision Sensor.

The information contained in this section is important for the safe and reliable application of the F160

Vision Sensor. You must read this section and understand the information contained before attempting to

set up or operate an F160 Vision Sensor.

1 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2 Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

3 Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv

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