Omron CJ Series Bedienungsanleitung

OPERATION MANUAL

Cat. No. W396-E1-03

SYSMAC CJ Series

CJ1W-TC@@@

Temperature Control Units

CJ1W-TC@@@

Temperature Control Units

Operation Manual

Revised December 2005

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator

and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed

the information provided with them. Failure to heed precautions can result in injury to people or dam-

age to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to

an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means

“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Program-

ming Device displays to mean Programmable Controller.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of

information.

Note Indicates information of particular interest for efficient and convenient opera-

tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 2001

by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o

OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-

stantly striving to improve its high-quality products, the information contained in this manual is subject to change without

notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility

for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in

this publication.

vii

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii

6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . . . . 1

1-1 Introduction and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1-3 Comparison to C200H Temperature Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SECTION 2

Specifications and Functions . . . . . . . . . . . . . . . . . . . . . . . . . 11

2-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2-2 Application Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2-3 Part Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2-5 Data Exchange with the CPU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2-6 Data Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

SECTION 3

Settings Required for Temperature Control . . . . . . . . . . . . 51

3-1 Setting the Input Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3-2 Selecting the Temperature Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

3-3 Setting the Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

3-4 Selecting the Control Operation (Forward/Reverse). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

3-5 Selecting PID Control or ON/OFF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

3-6 Setting the Control Period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

3-7 Setting the Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

3-8 Using ON/OFF Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

3-9 Setting the PID Constants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

3-10 Using the Alarm Output Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

3-11 Using the Heater Burnout Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

3-12 Starting and Stopping Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

3-13 Precautions for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

viii

TABLE OF CONTENTS

SECTION 4

Optional Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4-1 Shifting the Input Value (Input Compensation). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

4-2 Recovering from Sensor Not Connected Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

4-3 Application without a Cycle Refresh with the CPU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

SECTION 5

Error and Alarm Processing . . . . . . . . . . . . . . . . . . . . . . . . . 71

5-1 Error and Alarm Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

5-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Appendices

A Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

B Sample Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

About this Manual:

This manual describes the installation and operation of the CJ1W-TC@@@ Temperature Control Units

and includes the sections described on the following page.

Please read this manual and all related manuals listed in the following table carefully and be sure you

understand the information provided before attempting to install or operate the MC Unit. Be sure to

read the precautions provided in the following section.

Name Cat. No. Contents

SYSMAC CJ Series

CJ1W-TC@@@

Temperature Control Units

Operation Manual

W396 Describes the application methods for the CJ-

series Temperature Control Units.

(This manual)

SYSMAC CJ Series

CJ1G/H-CPU@@H, CJ1M-CPU@@, CJ1G-CPU@@

Programmable Controllers

Operation Manual

W393 Provides an outlines of and describes the

design, installation, maintenance, and other

basic operations for the CJ-series PLCs.

SYSMAC CS/CJ Series

CJ1G/H-CPU@@H, CJ1M-CPU@@,

CS1G/H-CPU@@-EV1, CJ1G-CPU@@

Programmable Controllers

Programming Manual

W394 This manual describes programming and other

methods to use the functions of the CS/CJ-

series PLCs.

SYSMAC CS/CJ-series

CQM1H-PRO01-E, C200H-PRO27-E,

CQM1-PRO01-E

Programming Consoles

Operation Manual

W341 Provides information on how to program and

operate CS/CJ-series PLCs using a Program-

ming Console.

SYSMAC CS/CJ-series

CS1G/H-CPU@@H, CS1G/H-CPU@@-EV1,

CS1D-CPU@@H, CS1D-CPU@@S, CJ1M-CPU@@,

CS1W-SCB21-V1/41-V1/SCU21-V1,

CJ1G/H-CPU@@H, CJ1G-CPU@@,

CJ1W-SCU21/SCU41

Communications Commands

Reference Manual

W342 Describes the C-series (Host Link) and FINS

communications commands used with CS/CJ-

series PLCs.

SYSMAC CX-Programmer Ver.5.0

WS02-CXPC1-E-V5

Operation Manual

W437 Provide information on how to use the CX-Pro-

grammer, a programming device that supports

the CS/CJ-series PLCs, and the CX-Net con-

tained within CX-Programmer.

SYSMAC CS/CJ-series

CS1W-SCB21-V1/41-V1, CS1W-SCU21-V1,

CJ1W-SCU21/41

Serial Communications Boards and Serial

Communications Units

Operation Manual

W336 Describes the use of Serial Communications

Unit and Boards to perform serial communica-

tions with external devices, including the usage

of standard system protocols for OMRON prod-

ucts.

SYSMAC WS02-PSTC1-E

CX-Protocol

Operation Manual

W344 Describes the use of the CX-Protocol to create

protocol macros as communications sequences

to communicate with external devices.

!WARNING Failure to read and understand the information provided in this manual may result in per-

sonal injury or death, damage to the product, or product failure. Please read each section

in its entirety and be sure you understand the information provided in the section and

related sections before attempting any of the procedures or operations given.

About this Manual, Continued

Precautions provides general precautions for using the Temperature Control Unit, Programmable

Controller, and related devices.

Section 1 describes the features of the Temperature Control Unit and its basic system configuration.

Section 2 describes the functions and specifications of the Temperature Control Unit, including techni-

cal specifications, Unit parts, wiring, and data allocations.

Section 3 explains the various settings required for temperature control.

Section 4 explains how to use the input compensation value.

Section 5 provides information on troubleshooting and error processing.

The Appendices provide Unit dimensions and sample programming.

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON

representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a

period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-

INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE

PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS

DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR

INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,

LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,

WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT

LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which

liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS

REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS

WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO

CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Andere Handbücher für CJ Series

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