Opal-RT OP8615 Bedienungsanleitung

www.opal-rt.com

OP8615 Break-Out Box

User Manual

Published by

OPAL-RT Technologies, Inc. 1751 Richardson, suite 2525 Montreal, Quebec, Canada H3K 1G6

www.opal-rt.com

Printed in Canada

OP8615 User Guide 3

CONTENTS

OP8615 BREAK-OUT BOX ................................................................................................... 5

INTRODUCTION ................................................................................................................ 5

Features ......................................................................................................................................... 5

PIN ASSIGNMENTS .......................................................................................................... 6

Connector Diagram ........................................................................................................................ 6

Connector Pin Assignments .......................................................................................................... 7

Connector Requirements ............................................................................................................... 9

SPECIFICATIONS ............................................................................................................ 10

4 OP8615 User Guide

OP8615 Break-Out Box

OP8615 User Guide 5

OP8615 Break-Out Box

Introduction

OP8615 BREAK-OUT BOX

INTRODUCTION

The break-out box provides easy access to all signals on the I/O connectors. Using the OP8615 break-

out box, you manually generate circuit faults (open circuit and short circuit) using jumpers to either

break contact or connect a circuit. You can analyse and test electronic equipment by specifically testing

each component and its connection.

Controller

Simulator

Break-Out Box

Use

Break-Out Box

Figure 1: Break-out box use illustration

By installing the break-out box as a link between the unit under test (ECU, motor controller, etc.) and

the simulator, you can insert a fault at any point in the test to assess how the unit reacts to the fault.

You can check and reconnect signals without changing the existing cable harness.

Features

• 128 low current circuits (5 amp)

6 OP8615 User Guide

OP8615 Break-Out Box

Pin Assignments

PIN ASSIGNMENTS

Connector Diagram

Each pair of jacks connects from a channel on the unit under test to a channel on the simulator.

RED

BLACK

OP8615 FRONT VIEW OP8615 REAR VIEW

RED -

OUT TO CONTROLLER

BLACK -

IN FROM SIMULATOR

Figure 2: Front banana jacks path to connector

Faults are manually created by removing a jumper into the desired channel jacks. The jumper used for

the break-out box are supplied.

In the event that replacements are needed, we recommend using the original part

(SKS2-12L/1SA/N, 12mm jumper, 2mm), or an equivalent.

As a general guideline, cables from the Break-Out Box to the controller should be connected on the RED

jacks and cables from the simulator to the Break-Out Box should be connected to the BLACK jacks.

OP8615 User Guide 7

OP8615 Break-Out Box

Pin Assignments

Connector Pin Assignments

The following table lists the signals available on the front, low current connector and on the system’s

two rear connectors.

Red (left)

breakout pin

Red Rear

connector

Black (right)

breakout pin

Black Rear

connector

A1 1-1 A1 1-1

123456

B1 1-2 B1 1-2

A2 1-3 A2 1-3

B2 1-4 B2 1-4

A3 1-5 A3 1-5

B3 1-6 B3 1-6

A4 1-7 A4 1-7

B4 1-8 B4 1-8

A5 2-1 A5 2-1

B5 2-2 B5 2-2

A6 2-3 A6 2-3

B6 2-4 B6 2-4

C1 2-5 C1 2-5

D1 2-6 D1 2-6

C2 2-7 C2 2-7

D2 2-8 D2 2-8

C3 3-1 C3 3-1

D3 3-2 D3 3-2

C4 3-3 C4 3-3

D4 3-4 D4 3-4

C5 3-5 C5 3-5

D5 3-6 D5 3-6

C6 3-7 C6 3-7

D6 3-8 D6 3-8

E1 4-1 E1 4-1

F1 4-2 F1 4-2

E2 4-3 E2 4-3

F2 4-4 F2 4-4

E3 4-5 E3 4-5

F3 4-6 F3 4-6

E4 4-7 E4 4-7

F4 4-8 F4 4-8

E5 5-1 E5 5-1

F5 5-2 F5 5-2

E6 5-3 E6 5-3

F6 5-4 F6 5-4

G1 5-5 G1 5-5

H1 5-6 H1 5-6

G2 5-7 G2 5-7

H2 5-8 H2 5-8

G3 6-1 G3 6-1

H3 6-2 H3 6-2

G4 6-3 G4 6-3

H4 6-4 H4 6-4

G5 6-5 G5 6-5

H5 6-6 H5 6-6

G6 6-7 G6 6-7

H6 6-8 H6 6-8

J1 7-1 J1 7-1

K1 7-2 K1 7-2

J2 7-3 J2 7-3

8 OP8615 User Guide

OP8615 Break-Out Box

Pin Assignments

Red (left)

breakout pin

Red Rear

connector

Black (right)

breakout pin

Black Rear

connector

K2 7-4 K2 7-4

J3 7-5 J3 7-5

K3 7-6 K3 7-6

J4 7-7 J4 7-7

K4 7-8 K4 7-8

J5 8-1 J5 8-1

K5 8-2 K5 8-2

J6 8-3 J6 8-3

K6 8-4 K6 8-4

L1 8-5 L1 8-5

M1 8-6 M1 8-6

L2 8-7 L2 8-7

M2 8-8 M2 8-8

L3 9-1 L3 9-1

M3 9-2 M3 9-2

L4 9-3 L4 9-3

M4 9-4 M4 9-4

L5 9-5 L5 9-5

M5 9-6 M5 9-6

L6 9-7 L6 9-7

M6 9-8 M6 9-8

N1 10-1 N1 10-1

P1 10-2 P1 10-2

N2 10-3 N2 10-3

P2 10-4 P2 10-4

N3 10-5 N3 10-5

P3 10-6 P3 10-6

N4 10-7 N4 10-7

P4 10-8 P4 10-8

N5 11-1 N5 11-1

P5 11-2 P5 11-2

N6 11-3 N6 11-3

P6 11-4 P6 11-4

R1 11-5 R1 11-5

S1 11-6 S1 11-6

R2 11-7 R2 11-7

S2 11-8 S2 11-8

R3 12-1 R3 12-1

S3 12-2 S3 12-2

R4 12-3 R4 12-3

S4 12-4 S4 12-4

R5 12-5 R5 12-5

S5 12-6 S5 12-6

R6 12-7 R6 12-7

S6 12-8 S6 12-8

T1 13-1 T1 13-1

U1 13-2 U1 13-2

T2 13-3 T2 13-3

U2 13-4 U2 13-4

T3 13-5 T3 13-5

U3 13-6 U3 13-6

T4 13-7 T4 13-7

U4 13-8 U4 13-8

T5 14-1 T5 14-1

U5 14-2 U5 14-2

T6 14-3 T6 14-3

OP8615 User Guide 9

OP8615 Break-Out Box

Pin Assignments

Red (left)

breakout pin

Red Rear

connector

Black (right)

breakout pin

Black Rear

connector

U6 14-4 U6 14-4

V1 14-5 V1 14-5

W1 14-6 W1 14-6

V2 14-7 V2 14-7

W2 14-8 W2 14-8

V3 15-1 V3 15-1

W3 15-2 W3 15-2

V4 15-3 V4 15-3

W4 15-4 W4 15-4

V5 15-5 V5 15-5

W5 15-6 W5 15-6

V6 15-7 V6 15-7

W6 15-8 W6 15-8

X1 16-1 X1 16-1

Y1 16-2 Y1 16-2

X2 16-3 X2 16-3

Y2 16-4 Y2 16-4

X3 16-5 X3 16-5

Y3 16-6 Y3 16-6

X4 16-7 X4 16-7

Y4 16-8 Y4 16-8

Table 1: Low current connector pin assignments

Connector Requirements

Connectors require speciﬁc male connectors. The part numbers provided are for reference purposes

only and may differ according to supplier and country.

Part Part Number Description

Connector 110535-000 ITT Cannon DL1-156 ,RECTANGULAR, PLUG, 156POS, PANEL

PIN 030-2409-003 ITT Cannon CONTACT, PIN, 22-20AWG, CRIMP

Backshell DL1-J/S ITT Cannon JUNCTION SHELL KIT, DL1, CONNECTOR

handle 204-0016-000 ITT Cannon ACTUATING HANDLE KIT, DL CONNECTOR

Key way 320-0021-005 POLARIZING POST KIT - Center Mounting for DL1/2, DLM1/2

10 OP8615 User Guide

OP8615 Break-Out Box

Specifications

SPECIFICATIONS

Product name Break-Out Box

Part number OP8615

Number of channels Low current: 128 channels, 5A

Voltage range 0-30 Vdc

Form factor 3 U

Dimensions 13.33 x 48.26 x 30.8cm HxWxD (5.25” x 19” x 12.125”)

I/O connector Low current: ITT Cannon DL1-156, SEB2-R 2 mm banana jack with 12 mm

jumper

Operating temperature 10 to 40 ºC (50 to 104ºF)

Storage temperature -55 to 85ºC (-67 to 185ºF)

Relative humidity 10 to 90%, non condensing

Maximum altitude 2,000 m (6562 ft.)

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