Orbea OCCAM CARBON Bedienungsanleitung

BLUE PAPER

OCCAM

CARBON & HYDRO 2020

TECHNICAL MANUAL

TECHNICAL MANUAL2 | ORBEA ORBEA | 3

BLUE PAPER OCCAM · CARBON & HYDRO 2020

INDEX

GEOMETRY & ERGONOMY 4

TECHNICAL SPECIFICATIONS 6

HEADTUBE 8

REAR AXLE PIVOT 9

2020 LINKAGE 10

2022 LINKAGE 12

SHOCK HARDWARE 14

MAIN PIVOT CARBON 17

MAIN PIVOT HYDRO 18

FRAME HARDWARE 19

CHAINGUIDE 21

2020 LINKAGE ASSEMBLY 22

2022 LINKAGE ASSEMBLY 24

CABLING 26

SUSPENSION ADJUSTMENT 28

SHOCKS VOLUME REDUCERS 30

MAINTENANCE 32

WARRANTY 34

ADDITIONAL INFORMATION 35

TECHNICAL MANUAL4 | ORBEA ORBEA | 5

BLUE PAPER OCCAM · CARBON & HYDRO 2020

SIZE S M L XL S-LT M-LT L-LT XL-LT

1 - Seat Tube (C-T) 381 419 457 508 381 419 457 508

2 - Top Tube (EFF) 565 592 619 649 565 592 619 649

3 - Head Tube 95 105 120 140 95 105 120 140

4 - Chainstay 440 440 440 440 440 440 440 440

5 - BB Height 336 336 336 336 336 336 336 336

6 - BB Drop 35 35 35 35 32 32 32 32

7 - Wheelbase 1165 1194 1224 1259 1165 1194 1224 1259

8 - Head Angle 66º 66º 66º 66º 65.5º 65.5º 65.5º 65.5º

9 - Seat Angle 77º 77º 77º 77º 76.5º 76.5º 76.5º 76.5º

10 - Standover 710 736 766 776 710 736 766 776

11 - Reach 425 450 474 500 425 450 474 500

12 - Stack 604 613 627 646 604 613 627 646

13 - Fork Length 547 547 547 547 547 547 547 547

HEIGHT (CM)HEIGHT (IN)SIZE

150-165 59.1”-65.0” S

160-175 63.0”-68.9” M

170-185 66.9”-72.8” L

180-198 70.9”-78.0” XL

* Estimated measurements.

GEOMETRY & ERGONOMY

OCCAM CARBON

OCCAM HYDRO

TECHNICAL MANUAL6 | ORBEA ORBEA | 7

BLUE PAPER OCCAM · CARBON & HYDRO 2020

TECHNICAL SPECIFICATIONS

OCCAM CARBON OCCAM HYDRO

FRAME MATERIAL

Front triangle Carbon OMR Alloy hydro triple butted

high polished

Rear triangle Carbon OMR Alloy hydro triple butted

Linkage Alloy

INTENDED USE Trail, All Mountain, Enduro

SIZES S, M, L, XL

REAR TRAVEL 140mm

150mm (LT)

FORK TRAVEL 140mm

150mm (LT)

WHEEL SIZE 29” (All sizes)

TYRE MAX SIZE 29x2.6

FORK OFFSET 44mm (both 140 and 150 travel)

BOTTOM BRACKET BSA 73mm THREADED

HEADSET Integrated 1 1/8-1.5

REAR AXLE STANDARD BOOST 148x12

REAR AXLE MEASUREMENTS 12x187

REAR AXLE THREAD PITCH 1.5mm

SEATPOST DIAMETER 31.6mm

SEATCLAMP INT DIAMETER 35mm

MAX SEATPOST INSERTION S (213mm) M (240mm) L (280mm) XL (280mm)

FRONT DERAILLEUR N/A 1X Only

MAX CHAINRING SIZE 34T Round/ 32T Oval

MIN CHAINRING SIZE 30T

REAR BRAKE DISCO POST MOUNT *

MAX REAR ROTOR SIZE 200mm

MIN REAR ROTOR SIZE 180mm

SHOCK MEASUREMENTS

210x50

210x55 (LT) Only frames from MY2022 onwards

Compatible with spring shocks**

SHOCH HARDWARE

Front triangle 8x21.844

Shock extender 8x16.46

CHAIN GUIDE Yes carbon. Direct mount

on chainstay No

ICGS05 No

CABLING Internal (full housing)

LEFT-ROAD CABLING READY Yes

BOTTLE HOLDER One (all sizes)

DI2 COMPATIBLE No

DRIVETRAIN COMPATIBILITY 11 and 12 speed

POWER METER COMPATIBILITY Consult manufacturer´s specications

RECOMMENDED SAG 25%-30%

OCCAM CARBON OCCAM HYDRO

* Not all calipers and rotors in the market are compatible with all frames. All componets specicated from Orbea

have been tested. For aftermarket options, check componentes dimensions and tolerances befores purchasing.

** Only shocks mounted on Orbea assemblies are tested to t. For other shock models, consult the dimensions

with the shock manufacturer.

TECHNICAL MANUAL8 | ORBEA ORBEA | 9

BLUE PAPER OCCAM · CARBON & HYDRO 2020

HEADTUBE REAR AXLE PIVOT

HEADSET KIT OCCAM 2020 CARBON: YES | HYDRO: YES

KIT Nº:X023 QUANTITY

HEADSET ACROS 11/8-1,5 INT 1

TOPCAP. ACROS 11/8 1

REAR AXLE 12X148 CARBON: YES | HYDRO: YES

01 ART Nº: X205 QUANTITY

REAR AXLE 12x148 1

REAR AXLE BEARING KIT CARBON: YES | HYDRO: YES

04 KIT Nº: X204 QUANTITY

BEARINGS REAR AXLE 6803 2

DERAILLEUR HANGER CARBON: YES | HYDRO: YES

02 ART Nº: X160 QUANTITY

DERAILLEUR HANGER 1

KIT AXLE PIVOT (HANGER NOT INCLUDED) CARBON: YES | HYDRO: YES

03 KIT Nº: X203 QUANTITY

3.1 LEFT AXLE INSERT NUT 1

3.2 O-RING LEFT 13X1 1

3.3 CIRCLIP LEFT SB26 1

3.4 FIXING RING RIGHT 1

UPPER

45º

7,5

Ø 42

Ø 52,1

Ø 58

Ø 48

LOWER

3.1

3.4

3.2

3.3

10 Nm

TECHNICAL MANUAL10 | ORBEA ORBEA | 11

BLUE PAPER OCCAM · CARBON & HYDRO 2020

10 Nm

15 Nm

10 Nm

15 Nm

638

2020 LINKAGE

EXPLODED VIEW

8.2

8.1

8.3

9.1

8.3

8.4

9.3 8.4

8.3

9.1

8.3

8.1

5.2 5.1

9.2 8.2

9.2

6.2 6.1 7 9.3

Serie 200

Serie 600

LEFT LINKAGE KIT CARBON: YES | HYDRO: YES

05 KIT Nº: X316 QUANTITY

5.1 LEFT LINKAGE 1

5.2 LINKAGE BOLT 1

RIGHT LINKAGE KIT CARBON: YES | HYDRO: YES

06 KIT Nº: X317 QUANTITY

6.1 BIELETA DRCHA 1

6.2 TORNILLO BIELETA 1

LINKAGE AXLE CARBON: YES | HYDRO: YES

07 ART Nº: X318 QUANTITY

LINKAGE AXLE 1

SHOCK EXTENDER CARBON: YES | HYDRO: YES

10 ART Nº: X320 QUANTITY

SHOCK EXTENDER 1

LINKAGE HARDWARE KIT (BOTH SIDES) CARBON: YES | HYDRO: YES

08 KIT Nº: X319 QUANTITY

8.1 LINKAGE/SEATSTAY BOLT 2

8.2 LINKAGE/SHOCK EXT BOLT 2

8.3 LINKAGE/SEATSTAY WASHER 4

8.4 LINKAGE/SHOCK EXT WASHER 2

LINKAGE BEARING KIT CARBON: YES | HYDRO: YES

09 KIT Nº: X211 QUANTITY

9.1 BEARINGS LINKAGE/SEATSTAY 6800 4

9.2 BEARING LINKAGE/SHOCK EXT 6802 2

9.3 BEARING LINKAGE/FRAME 6804 2

TECHNICAL MANUAL12 | ORBEA ORBEA | 13

BLUE PAPER OCCAM · CARBON & HYDRO 2020

2022 LINKAGE

28.4

27.3

28.425.5

26.2

28.425.4

26.3

28.425.3

26.1

28.2

25.2

28.3

27.1

28.3

28.1

27.2

27.3

25.1

27.2

28.2

28.1

28.3

27.1

28.3

28.4

Occam Carbon and Occam Hydro models from MY2022

and onwards are assembled with the new 2022 linkage

(2-piece) instead of the previous 2020 linkage (3-piece)

shown on the previous section.

The characteristics of the new linkage, which make it dif-

ferent from the previous one are:

· 2-piece construction (left linkage+axle assembly and right

linkage).

· Allows for 210x55 shocks to be mounted to achieve a

150mm rear wheel travel.

· OC magnetic multitool housing inside the linkage axle.

· Same leverage ratio curve as the 2020 linkage.

MY2020 and MY2021 Occam Carbon and

Hydro frames are compatible with the new

linkage. However, size S and M 2020/2021

frames are not compatible with 210x55

shocks. These size shocks will cause interfer-

ence with the top tube on S and M frames.

2022 OCCAM LINKAGE. BLACK

Bearings not included CARBON: YES | HYDRO: YES

25 ART Nº: XA11 QUANTITY

25.1 LEFT LINKAGE+AXLE ASSEMBLY. BLACK 1

25.2 RIGHT LINKAGE. BLACK 1

25.3 RIGHT LINKAGE PRELOAD BOLT. WITH MAGNET. M12X1.0 1

25.4 PRELOAD BOLT WASHER 1

25.5 RIGHT LINKAGE PINCH BOLT M6x20 DIN912 1

HARDWARE KIT LINKAGE-YOKE-SEATSTAYS OCCAM 2022 CARBON: YES | HYDRO: YES

28 KIT Nº: XA13 QUANTITY

28.1 LINKAGE-SEATSTAY BOLT 2

28.2 LINKAKE-SHOCK YOKE BOLT 2

28.3 WASHER 10x14x2 4

28.4 WASHER 15x19x2 2

SHOCK YOKE OCCAM 2020-2022 CARBON: YES | HYDRO: YES

29 ART Nº: X320 QUANTITY

SHOCK YOKE OCCAM 2020-2022 1

LINKAGE HARDWARE KIT 2022 LINKAGE CARBON: YES | HYDRO: YES

26 KIT Nº: XA12 QUANTITY

26.1 RIGHT LINKAGE PRELOAD BOLT. WITH MAGNET. M12x1.0 1

26.2 RIGHT LINKAGE PINCH BOLT M6x20 DIN912 1

26.3 PRELOAD BOLT WASHER 1

OCCAM LINKAGE BEARING KIT 2020-2022 CARBON: YES | HYDRO: YES

27 KIT Nº: X211 QUANTITY

27.1 LINKAGE-SEATSTAYS BEARINGS ENDURO MAX 6800 4

27.2 LINKAGE-SHOCK YOKE BEARINGS. ENDURO MAX 6802 2

27.3 LINKAGE-FRAME BEARINGS ENDURO MAX 6804 2

EXPLODED VIEW

TECHNICAL MANUAL14 | ORBEA ORBEA | 15

BLUE PAPER OCCAM · CARBON & HYDRO 2020

2022 LINKAGE

TORQUE SPECIFICATIONS

AND ASSEMBLY COMPOUNDS

15 N.m

4 N.m

GREASE

10 N.m

GREASE

10 N.m

15 N.m

GREASE

15 N.m

OC MULTITOOL INSIDE

THE 2022 LINKAGE AXLE

Occam 2022 sports an OC magnetic multitool housed in-

side the linkage axle and held in place by magnets on the

multitool and the linkage preload bolt.

The multitool is equipped with a 2mm, 3mm, 4mm and

5mm Allen keys.

The multitool is equipped as standard in some Occam

models and available as an option on others.

MAGNET

LINKAGE AXLE OC MULTITOOL

30 ART Nº: XA14 QUANTITY

LINKAGE AXLE OC MULTITOOL 1

Do not apply grease on thread

Do not apply grease on thread Do not apply grease on thread

Do not apply

grease on thread

TECHNICAL MANUAL16 | ORBEA ORBEA | 17

BLUE PAPER OCCAM · CARBON & HYDRO 2020

SHOCK HARDWARE KIT CARBON: YES | HYDRO: YES

11 KIT Nº: X287 QUANTITY

11.1 SHOCK-FT BOLT 1

11.2 SHOCK-FT WASHER 1

11.3 SHOCK-SHOCK EXT. BOLT 1

KIT HARDWARE MAIN PIVOT CARBON CARBON: YES | HYDRO: NO

12 KIT Nº: X214 QUANTITY

12.1 EXPANDER BOLT 1

12.2 EXPANDER WASHER 1

12.3 EXPANDER CONE 1

12.4 MAIN PIVOT AXLE 1

12.5 PRELOAD WASHER 1

12.6 O-RING MAIN PIVOT AXLE 1

12.7 PRELOAD BUSHING MAIN PIVOT 1

MAIN PIVOT BEARING KIT CARBON CARBON: YES | HYDRO: NO

13 KIT Nº: X215 QUANTITY

13.1 MAIN PIVOT BEARING LEFT 6803 1

13.2 MAIN PIVOT BEARING RIGHT 6802 1

5 Nm

20 Nm

10 Nm

SHOCK HARDWARE MAIN PIVOT CARBON

11.1 11.2

13.1

12.6

12.2

12.4

12.7

12.5

12.3

12.1

13.2

11.3

20 Nm

5 Nm

TECHNICAL MANUAL18 | ORBEA ORBEA | 19

BLUE PAPER OCCAM · CARBON & HYDRO 2020

KIT HARDWARE MAIN PIVOT HYDRO CARBON: YES | HYDRO: NO

14 KIT Nº: X321 QUANTITY

14.1 MAIN PIVOT NUT HYDRO 1

14.2 MAIN PIVOT WASHER HYDRO 2

14.3 MAIN PIVOT AXLE HYDRO 1

KIT BEARINGS MAIN PIVOT HYDRO CARBON:NO | HYDRO: YES

15 KIT Nº: X322 QUANTITY

15.1 MAIN PIVOT BEARING HYDRO 6801 2

MAIN PIVOT HYDRO

14.2

14.2 14.315.1

15.1

14.1

DOWNTUBE PROTECTOR CARBON CARBON: YES | HYDRO: NO

16 ART Nº: X283 QUANTITY

DOWNTUBE PROTECTOR CARBON 1

RIGHT CHAINSTAY PROTECT CARBON CARBON: YES | HYDRO: NO

17 ART Nº: X217 QUANTITY

RIGHT CHAINSTAY PROTECT CARBON 1

DOWNTUBE PROTECTOR HYDRO CARBON: NO | HYDRO: YES

19 ART Nº: X323 QUANTITY

DOWNTUBE PROTECTOR HYDRO 1

KIT CHAINSTAY PROTECTOR CARBON CARBON: YES | HYDRO: NO

18 KIT Nº: X326 QUANTITY

18.1 CHAINSTAY PROTECTOR CARBON 1

18.2 BOLT M3X12 1

FRAME HARDWARE

16 19

CHAINSTAY PROTECTOR HYDRO CARBON: NO | HYDRO: YES

20 ART Nº: X324 QUANTITY

CHAINSTAY PROTECTOR HYDRO 1

15 Nm

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