Oshkosh Corporation JLG E600 Gebrauchs- und Pflegehandbuch

ANSI

Operation and Safety Manual

Original Instructions - Keep this manual with the machine at all times.

Boom Lift Models

E600

E600J

E600JP

M600

M600J

M600JP

3121217

September 1, 2010

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FOREWORD

3121217 – JLG Lift – a

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and

operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes

without prior notification. Contact JLG Industries, Inc. for updated information.

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FOREWORD

b– JLG Lift – 3121217

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT

AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT

AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS

DECAL WILL HAVE AN ORANGE BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT

AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY

ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A

YELLOW BACKGROUND.

This is the Safety Alert Symbol. It is used to alert you to the potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death

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FOREWORD

3121217 – JLG Lift – c

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-

TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED

JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-

RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS

PRODUCT.

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE

OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,

INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE

UPDATED AND ACCURATE.

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL

INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN

ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR

WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-

ERTY OR THE JLG PRODUCT.

Contact:

Product Safety and Reliability Department

JLG Industries, Inc.

13224 Fountainhead Plaza

Hagerstown, MD 21742

or Your Local JLG Office

(See addresses on inside of manual cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 240-420-2661

Fax: 301-745-3713

E-mail: Prod[email protected]

For:

• Accident Reporting

• Product Safety

Publications

• Current Owner Updates

• Questions Regarding

Product Safety

• Standards and Regulations

Compliance Information

• Questions Regarding

Special Product Applica-

tions

• Questions Regarding

Product Modifications

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FOREWORD

d– JLG Lift – 3121217

REVISION LOG

Original Issue - June 7, 2005

Revised - July 21, 2006

Revised - December 7, 2009

Revised - March 2, 2010

Revised - September 1, 2010

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TABLE OF CONTENTS

3121217 – JLG Lift – i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Operator Training and Knowledge . . . . . . . . . . . 1-1

Workplace Inspection. . . . . . . . . . . . . . . . . . . . . 1-2

Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3

Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4

Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Crushing and Collision Hazards. . . . . . . . . . . . . 1-7

1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-8

1.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9

SECTION - 2 - USER RESPONSIBILITIES, MACHINE

PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . 2-4

Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

SECTION - 3 - MACHINE CONTROLS AND INDICATORS

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1

Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-1

Platform Control Station . . . . . . . . . . . . . . . . . . . 3-6

Platform Control Indicator Panel . . . . . . . . . . . . . 3-9

SECTION - 4 - MACHINE OPERATION

4.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 OPERATING CHARACTERISTICS AND

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.3 MOTOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-2

Power/Emergency Stop . . . . . . . . . . . . . . . . . . . 4-2

Platform/Ground Select Switch. . . . . . . . . . . . . . 4-2

4.4 TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . 4-5

Traveling Forward and Reverse . . . . . . . . . . . . . 4-5

4.5 STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.6 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Platform Level Adjustment . . . . . . . . . . . . . . . . . 4-7

Platform Rotation. . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.7 BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Swinging the Boom . . . . . . . . . . . . . . . . . . . . . . . 4-8

Raising and Lowering the Upper Boom . . . . . . . 4-8

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TABLE OF CONTENTS

ii – JLG Lift – 3121217

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

4.8 GENERATOR (OPTIONAL) . . . . . . . . . . . . . . . . . . . 4-8

Automatic Operating Mode . . . . . . . . . . . . . . . . 4-8

Battery Only Operating Mode . . . . . . . . . . . . . . 4-8

Manual (Charge) Operating Mode. . . . . . . . . . . 4-8

4.9 FUNCTION SPEED CONTROL . . . . . . . . . . . . . . . . 4-9

4.10 OSCILLATING AXLE LOCKOUT TEST

(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.11 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . . 4-9

4.12 LIFTING AND TIE DOWN. . . . . . . . . . . . . . . . . . . . 4-10

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.13 TOWING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 4-12

4.14 DRIVE HUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Disengaging for Towing. . . . . . . . . . . . . . . . . . 4-13

Engaging after Towing is Complete . . . . . . . . 4-15

SECTION - 5 - EMERGENCY PROCEDURES

5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 INCIDENT NOTIFICATION. . . . . . . . . . . . . . . . . . . . 5-1

5.3 EMERGENCY OPERATION. . . . . . . . . . . . . . . . . . . 5-1

Operator Unable to Control Machine . . . . . . . . 5-1

Platform or Boom Caught Overhead. . . . . . . . . 5-2

5.4 EMERGENCY TOWING PROCEDURES . . . . . . . . .5-2

5.5 MANUAL DESCENT SYSTEM . . . . . . . . . . . . . . . . .5-2

SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR

MAINTENANCE

6.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 OPERATING SPECIFICATIONS. . . . . . . . . . . . . . . .6-1

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Major Component Weights. . . . . . . . . . . . . . . . . 6-4

Serial Number Location . . . . . . . . . . . . . . . . . . . 6-4

6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . .6-6

6.4 OSCILLATING AXLE LOCKOUT TEST

(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

6.5 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Wheel Replacement . . . . . . . . . . . . . . . . . . . . . 6-10

Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-10

6.6 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . .6-11

SECTION - 7 - INSPECTION AND REPAIR LOG

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TABLE OF CONTENTS

3121217 – JLG Lift – iii

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

LIST OF FIGURES

2-1. Basic Nomenclature - Sheet 1 of 3 . . . . . . . . . . . . .2-6

2-2. Basic Nomenclature - Sheet 2 of 3 . . . . . . . . . . . . .2-7

2-3. Basic Nomenclature - Sheet 3 of 3 . . . . . . . . . . . . .2-8

2-4. Daily Walk-Around Inspection - Sheet 1 of 4 . . . . . .2-9

2-5. Daily Walk-Around Inspection - Sheet 2 of 4 . . . . .2-10

2-6. Daily Walk-Around Inspection - Sheet 3 of 4 . . . . .2-11

2-7. Daily Walk-Around Inspection - Sheet 4 of 4 . . . . .2-12

3-1. Ground Control Station . . . . . . . . . . . . . . . . . . . . . .3-2

3-1. Ground Control Station w/ Function Enable . . . . . .3-3

3-1. Platform Control Station. . . . . . . . . . . . . . . . . . . . . .3-8

3-2. Platform Control Indicator Panel . . . . . . . . . . . . . .3-10

4-1. Position of Least Forward Stability . . . . . . . . . . . . .4-3

4-2. Position of Least Backward Stability . . . . . . . . . . . .4-4

4-3. Grade and Side Slopes . . . . . . . . . . . . . . . . . . . . . .4-6

4-4. Lifting and Tie Down Chart . . . . . . . . . . . . . . . . . .4-11

4-5. Decal Installation - Sheet 1 of 4 . . . . . . . . . . . . . . .4-16

4-6. Decal Installation - Sheet 2 of 4 . . . . . . . . . . . . . . .4-17

4-7. Decal Installation - Sheet 3 of 4 . . . . . . . . . . . . . . .4-18

4-8. Decal Installation - Sheet 4 of 4 . . . . . . . . . . . . . . .4-19

5-1. Manual Descent Decal . . . . . . . . . . . . . . . . . . . . . . .5-5

6-1. Serial Number Location . . . . . . . . . . . . . . . . . . . . . .6-4

6-2. Operator Maintenance and Lubrication Diagram . .6-5

LIST OF TABLES

1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-5

1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10

2-1 Inspection and Maintenance Table. . . . . . . . . . . . . 2-3

6-1 Operating Specifications. . . . . . . . . . . . . . . . . . . . . 6-1

6-2 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-3 Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6-4 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6-5 Mobil DTE 11M Specs . . . . . . . . . . . . . . . . . . . . . . 6-3

6-6 Component Weights . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-7 Lubrication Specifications. . . . . . . . . . . . . . . . . . . . 6-6

6-8 Wheel Torque Chart . . . . . . . . . . . . . . . . . . . . . . . 6-11

7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1

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TABLE OF CONTENTS

iv – JLG Lift – 3121217

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

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