Oshkosh JLG 12SP Gebrauchs- und Pflegehandbuch

Operation and Safety Manual

ANSI

Original Instructions - Keep this manual with the machine at all times.

Models

12SP

15SP

3120774

June 29, 2018 - Rev N

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Equipment Financing and

Extended Warranties Available

WARNING

Operating, servicing and maintaining this vehicle or equipment

can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of

California to cause cancer and birth defects or other

reproductive harm. To minimize exposure, avoid breathing

exhaust, do not idle the engine except as necessary, service your

vehicle or equipment in a well-ventilated area and wear gloves

or wash your hands frequently when servicing. For more

information go to www.P65Warnings.ca.gov.

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SECTION - FOREWORD

3120774 – JLG Lift – a

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and

operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes

without prior notification. Contact JLG Industries, Inc. for updated information.

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SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

b– JLG Lift – 3120774

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

DANGER

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT

AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT

AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS

DECAL WILL HAVE AN ORANGE BACKGROUND.

CAUTION

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT

AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY

ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A

YELLOW BACKGROUND.

NOTICE

INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES

DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-

TECTION OF PROPERTY.

This is the Safety Alert Symbol. It is used to alert you to the potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death

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SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

3120774 – JLG Lift – c

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-

TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED

JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY

RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS

PRODUCT.

NOTICE

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE

OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,

INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE

UPDATED AND ACCURATE.

NOTICE

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL

INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN

ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR

WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-

ERTY OR THE JLG PRODUCT.

Contact :

Product Safety and Reliability Department

JLG Industries, Inc.

13224 Fountainhead Plaza

Hagerstown, MD 21742

or Your Local JLG Office

(See addresses on manual rear cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 240-420-2661

E-mail: [email protected]

For :

• Accident Reporting

• Product Safety Publica-

tions

• Current Owner Updates

• Questions Regarding

Product Safety

• Standards and Regulations

Compliance Information

• Questions Regarding Spe-

cial Product Applications

• Questions Regarding Prod-

uct Modifications

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SECTION - REVISION LOG

d– JLG Lift – 3120774

REVISION LOG

Original Issue A - April 4, 1999

Revised B - March 7, 2000

Revised C - April 13, 2000

Revised D - April 20, 2000

Revised E - January 16, 2002

Revised F - January 20, 2006

Revised G - July 12, 2006

Revised H - July 23, 2008

Revised I - November 26, 2008

Revised J - December 7, 2010

Revised K - May 3, 2011

Revised L - May 4, 2012

Revised M - March 23, 2015

Revised N - June 29, 2018 - Revised Covers, Prop 65

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TABLE OF CONTENTS

3120774 – JLG Lift – i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS . . B

Contact:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C

In USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C

Outside USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C

REVISION LOG

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 PRE-OPERATIONAL SAFETY . . . . . . . . . . . . . . . . . . . 1-2

1.3 OPERATING SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.4 ELECTROCUTION HAZARD . . . . . . . . . . . . . . . . . . . . 1-7

1.5 TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1.6 TRANSPORT SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

SECTION - 2 - USER RESPONSIBILITIES, MACHINE

PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND MAINTENANCE. 2-2

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.3 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.4 DAILY WALK-AROUND INSPECTION . . . . . . . . . . . . . 2-5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Batteries Charged . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Overall Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

SECTION - 3 - MACHINE CONTROLS AND INDICATORS

3.1 OPERATING CHARACTERISTICS AND LIMITATIONS 3-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . 3-2

Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . 3-2

Platform Control Station . . . . . . . . . . . . . . . . . . . . . . 3-4

Decal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

SECTION - 4 - MACHINE OPERATION

4.1 MACHINE DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.3 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

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TABLE OF CONTENTS

ii – JLG Lift – 3120774

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

Battery Charger Operation . . . . . . . . . . . . . . . . . . . . 4-2

Abnormal Cycle Indicator LED . . . . . . . . . . . . . . . . . 4-4

4.4 MACHINE SET-UP AND OPERATION . . . . . . . . . . . . . 4-7

Floor Stop Operation. . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Raising and Lowering the Platform . . . . . . . . . . . . . . 4-8

4.5 PLATFORM CONFIGURATIONS . . . . . . . . . . . . . . . . . 4-9

Platform Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

StockPicking Platform Operation . . . . . . . . . . . . . . 4-10

Extendible Platform Operation - OPTION . . . . . . . 4-11

Extendible Platform - Lanyard Attachment . . . . . . . 4-12

Side Entry Platform with Material Tray - OPTION . . 4-13

Platform Gate Alarm - OPTION . . . . . . . . . . . . . . . . 4-13

4.6 QUICK-CHANGE PLATFORM MOUNTING . . . . . . . . 4-14

Platform Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4.7 STOWING MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

4.8 TRANSPORTING, LIFTING AND TIE DOWN . . . . . . . 4-15

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Transporting by Pushing . . . . . . . . . . . . . . . . . . . . . 4-15

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Transport Vehicle Tie Down . . . . . . . . . . . . . . . . . . 4-16

4.9 RUG CARRIER ACCESSORY (OPTION) . . . . . . . . . . 4-17

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Pre-Start Inspection. . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Hanging a Rug using the Rug Carrier

Accessory Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Removing a Rug using Rug Carrier

Accessory Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

SECTION - 5 - OPTIONAL EQUIPMENT

5.1 OPTIONAL EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . 5-1

Extra Power Pack (DC Battery, Charger & Case) . . . 5-1

Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Platform Auxiliary Power Lowering Device . . . . . . . . 5-1

Amber Beacon Light . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Platform Motion Alarm . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Foot-Operated Platform Controller . . . . . . . . . . . . . . 5-1

Rug Carrier Accessory . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Machine Cycle Counter Meter . . . . . . . . . . . . . . . . . . 5-2

Platform Gate Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

SECTION - 6 - EMERGENCY PROCEDURES

6.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . 6-1

Operator Unable to Control Machine. . . . . . . . . . . . .6-1

Platform Caught Overhead . . . . . . . . . . . . . . . . . . . . 6-1

6.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . 6-1

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TABLE OF CONTENTS

3120774 – JLG Lift – iii

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 7 - GENERAL SPECIFICATIONS AND OPERATOR

MAINTENANCE

7.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 7-2

Machine Specifications . . . . . . . . . . . . . . . . . . . . 7-2

Electrical Specifications . . . . . . . . . . . . . . . . . . . . 7-3

Machine Component Weights . . . . . . . . . . . . . . . 7-5

Serial Number Locations . . . . . . . . . . . . . . . . . . . . . 7-5

7.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . 7-6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

7.4 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . 7-10

SECTION - 8 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

1-1. Read Your Manual. . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2. Always Look in the Direction of Movement.

Watch for Overhead and Other Obstructions. . . . 1-4

1-3. Death or Serious Injury Could Occur from

a Tip Over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1-4. All Personnel Must Stand Clear When

Platform Is Being Raised Or Lowered. . . . . . . . . . 1-5

1-5. Falling from Platform could cause

Death or Serious Injury . . . . . . . . . . . . . . . . . . . . . 1-6

1-6. Use Handles Provided On Mast Crossbar To

Move Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1-7. Do Not Move Unit on Soft or Uneven Surfaces or

Over Obstructions, Bumps, Debris, Etc.. . . . . . . . 1-9

1-8. Two People May Be Required on Slopes Up To

Five Degrees. Also Always Travel With Platform

End On The Low Side of Slope. . . . . . . . . . . . . . 1-10

2-1. Daily Walk-Around Inspection. . . . . . . . . . . . . . . . 2-6

3-1. Ground Control Station . . . . . . . . . . . . . . . . . . . . . 3-2

3-2. Manual Descent Valve Location . . . . . . . . . . . . . . 3-3

3-3. Platform Control Station . . . . . . . . . . . . . . . . . . . . 3-4

3-4. SP Machine - Decal Installation . . . . . . . . . . . . . . 3-5

4-1. Battery Box and Charger Assembly -

(Original Design) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

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