Pace ST 40A Handbuch

Operation & Maintenance Manual

ST 40A Systems

PACE Incorporated retains the right to make changes to specifications contained

herein at any time, without notice.

Contact your local authorized PACE Distributor or PACE Incorporated to obtain the

latest specifications.

The following are registered trademarks and/or servicemarks of PACE

Incorporated, Laurel Maryland U.S.A. and may only be used to identify genuine

PACE products or services:

AdapTip, Arm-Evac, Cir-Kit, ComForm I, ConducTweez, CRAFT,

Dual Path, Flo-D-Sodr, FuseSet, HandiPik, HotSpot, LapFlo, MBT,

Micro Portable, MicroChine, MiniChine, Mini-Wave, PACE, Pacenter,

Ped-A-Vac, PETS,Pik-Vac, PRC,PRINT,Pro-Evac,Redi-Rak, ResisTweez,

SensaTemp, SMR, Snap-Vac, Sodr-Pen, Sodr-X-Tractor, SR-3, SR-4, ST,

StripTweez, SwaPlater, ThermoBand, Thermo-Drive, ThermoJet,

ThermoPart, ThermoPik, ThermoTweez, Tip-Evac, VisiFilter.

The following are trademarks and/or servicemarks of PACE Incorporated, Laurel

Maryland U.S.A. and may only be used to identify genuine PACE products or

services:

Auto Off, Cubby-Vac, Datastore, Dust Evac, EKO, Fume Scoop, HeatWave,

Lab Evac, PaceLink, PaceNet, Pik & Paste, Pik-Tip, Prep-Set, Pulse Plate,

Sodrtek, ThermoBond,ThermoFlo, TinSpin,Toolnet, TweezPik, Uni-Frame,

V-A-N, Ventur-Evac.

Since 1958, PACE Incorporated has provided advanced technology

training in all aspects of hand soldering, rework and repair.

Additional copies of this manual or other PACE literature may be

obtained from:

PACE Incorporated (301) 490 - 9860

Sales Administration (301) 498 - 3252 Fax

9893 Brewers Court

Laurel MD 20723-1990

For any questions regarding this Operation & Maintenance Manual, contact your

local authorized PACE distributor or contact PACE directly at:

Telephone (301) 490-9860, Fax (301) 604-8782

PACE Incorporated

9893 Brewers Court

Laurel MD 20723-1990

MANUAL NUMBER 5050-0361

REV. D

SYSTEM QUICK START

The ST 40A system is very easy to operate and can be

quickly set up for use in standard soldering operations.

To begin operation of your new system quickly,

perform the "Set-Up" and "Quick Start - Basic

Operation" procedures detailed on pages 6-11 & 16-17

of this manual. A shaded title bar on each of these pages

highlight their location.

Table of Contents

TITLE PAGE

General Information ................................................................................................ 4

Introduction .................................................................................................. 4

Specifications................................................................................................ 4

Parts Identification........................................................................................ 5

Safety ....................................................................................................................... 6

Set-Up...................................................................................................................... 6

System .......................................................................................................... 6

SP Tip & Tool Stand................................................................................ 7

Handpiece Connection ............................................................................ 8

Air Hose Routing .................................................................................... 8

System Power Up .................................................................................... 8

Heater Burn In .............................................................................................. 9

PaceLink ..................................................................................................... 11

Handpiece Tips ...................................................................................................... 12

Tip Selection & Use.................................................................................... 12

Tip Installation ............................................................................................ 14

Quick Start - Basic Operation ............................................................................... 16

Introduction ................................................................................................ 16

Quick Start Procedure................................................................................. 16

Operation ............................................................................................................... 18

Definitions .................................................................................................. 18

Auto Tip Temperature Compensation......................................................... 19

Password ..................................................................................................... 19

Basic Operation .......................................................................................... 20

Digital Readout Operation .................................................................... 20

Power Up............................................................................................... 22

Panel Controls ....................................................................................... 22

Temperature Setback .................................................................................. 27

Activation .............................................................................................. 27

Operation ............................................................................................... 27

Exiting Temperature Setback ................................................................ 28

Auto Off Safety System.............................................................................. 28

Operation ............................................................................................... 28

Exiting Auto Off.................................................................................... 28

Factory Settings .......................................................................................... 29

Table of Contents

TITLE PAGE

Set-Up Mode ......................................................................................................... 30

Introduction ................................................................................................ 30

Entering Set-Up Mode................................................................................ 30

Operation .................................................................................................... 31

Password................................................................................................ 31

°F/°C Digital Readout ........................................................................... 32

Temperature Limits ............................................................................... 32

Temperature Setback ............................................................................. 33

Auto Off Safety System ........................................................................ 34

Digital Readout Accuracy........................................................................... 34

Corrective Maintenance ........................................................................................ 35

Digital Readout Message Codes................................................................. 35

Power Source .............................................................................................. 36

Handpieces.................................................................................................. 37

Heater Replacement.................................................................................... 38

Replacement Parts ................................................................................................. 40

SP-1A/SP-2A Handpieces .......................................................................... 40

Accessory Items.......................................................................................... 41

Manual Improvement & Comment Form ............................................................. 42

TABLE PAGE

Table I Single Point Tips................................................................................. 13

Table II Factory Settings .................................................................................. 29

Table III Digital Readout Message Codes ........................................................ 35

Table IV Power Source Corrective Maintenance .............................................. 36

Table V Heater Assembly Checkout Procedures ............................................. 37

Table VI SP-1A/SP-2A Parts............................................................................. 40

Table VII Accessory Items.................................................................................. 41

Introduction

Thank you for purchasing the PACE model ST 40A Digital Soldering System. This

manual will provide you with the information necessary to properly set up, operate

and maintain the ST 40A system.

The ST 40A system utilizes the model PPS 25A power source which incorporates a

highly responsive SensaTemp (closed loop) control system providing up to 80

Watts of total power to a single output channel. The standard SP-2A Sodr-Pen

(uses 3/16" shank tips) provides high capacity heating necessary to perform

thru-hole soldering and SMT component removal/replacement operations. The

optional SP-1A Sodr-Pen (uses 1/8" shank tips) incorporates a smaller profile

heater assembly to access solder joints on very densely populated assemblies.

Other available PACE SensaTemp handpieces may be used with the ST 40A system

to perform a wide variety of advanced surface mount & thru-hole component

removal/replacement operations. These include:

TT-65 ThermoTweez Handpiece TJ-70 Mini ThermoJet Handpiece*

TP-65 ThermoPik Handpiece*SX-70 Sodr-X-Tractor Handpiece*

*These handpieces require an air source. Any of these handpieces can be used if the

system power source is connected to a PACE ST 60 system (via PaceLink Receptacle).

Alternatively, a Ped-A-Vac III Foot Pedal may be purchased and connected to a 60-90

p.s.i. air supply to provide a vacuum source for theseAir Handpieces.

Specifications

System Power Source Power Requirements:

The system power sources are available in either the 115 VAC, 230 VAC or 100VAC

version as listed below. The 230 VAC version system bears the CE Conformity

Marking which assures the user that it conforms to all the requirements of council

directive EMC 89/336/EEC. Exposure to radio frequency interference in the range of

27-400 MHz may cause 230VAC system resets or loss of handpiece temperature; the

system functions normally once interference is removed.

PPS 25A (ST 40A system) Operates on 97-127 VAC, 50/60Hz

90 Watts maximum at 115 VAC, 60Hz

PPS 25AE (ST 40AE system) Version operates on 197-264 VAC 50/60Hz

80 Watts maximum at 230 VAC, 50Hz

PPS 25AJ (ST 40AJ system) Version operates on 90-115 VAC 50/60Hz

80 Watts maximum at 100 VAC, 50/60Hz

General Information

Temperature Specifications:

Tip Temperature Range: 38°C to 482°C (100°F to 900°F) nominal.

Temperature Stability: ±1.1°C (±2°F) at idle from set tip temp.

NOTE - Actual minimum and maximum Operating Tip Temperatures may

vary depending on Handpiece, Tip selection and application.

EOS/ESD Specifications:

The specifications shown below apply except on "Soft Ground Systems"

which have a 1 meg ohm current limiting resistance and a label placed on

the power source front panel referring to EN 100015-1.

Tip-To-Ground Resistance: Less than 5 ohms.

AC Leakage: Less than 2 Millivolts RMS from 50Hz to 500Hz.

Parts Identification

General Information

The following are safety precautions which personnel must understand and follow

when using or servicing this product.

1. SensaTemp handpiece heaters and installed tips are hot when the

handpiece is powered on. DO NOT touch either the heater or the tip.

Severe burns may result.

2. The enclosed SP Tip & Tool Stand has been designed specifically for use

with the Sodr-Pen (SP-1A & SP-2A) and houses the handpiece in a

manner which protects the user from accidental burns. Always store the

handpiece in the SP Tip & Tool Stand.

3. Always use this system in a well ventilated area. A fume extraction

system such as those available from PACE are highly recommended to

help protect personnel from solder flux fumes.

4. Exercise proper precautions when using materials (e.g., fluxes & solder

paste). Refer to the Material Safety Data Sheet (MSDS) supplied with each

material and follow to all safety precautions recommended by the

manufacturer.

5. POTENTIAL SHOCK HAZARD - Repair procedures on this product

should be performed by Qualified Service Personnel only. Line voltage

parts will be exposed when the equipment is disassembled. Service

personnel must avoid contact with these parts when troubleshooting the

power source.

Safety

System

Set up the ST 40A system using the following steps and associated drawings.

1. Store the shipping container(s) in a

convenient location. Reuse of these

containers will prevent damage if you

store or ship the system.

2. Place the Power Switch in the “OFF” or

“0” position.

3. Place 4 of the supplied Rubber Feet on

the base (bottom) of the power source.

Remove the paper backing and place in

corner indentations.

Set-Up

SP Tip & Tool Stand

4. Place the 4 remaining Rubber

Feet on the bottom corners of the

enclosed SP Tip & Tool Stand.

5. The SP Tip & Tool Stand may be

used as “free standing” or may be

attached to either side of the

power source. Attach the stand

using the following procedure.

a) Insert the 2 enclosed Mounting

Screws (head first) into the 2

power source mounting slots

shown. Slide the screws toward

the rear of the power source.

b) Place the SP Tip & Tool Stand

beside the power source, inserting

ends of the 2 Mounting Screws

into the 2 SP Tip & Tool Stand

lower mounting holes shown.

c) Install a knurled Thumb Nut onto

the end of each Mounting Screw.

Tighten Thumb Nuts to secure the

stand in position.

6. Place the supplied sponge in the

SP Tip & Tool Stand using the

following procedure.

a) Remove the 2 small punched out

center portions of the sponge &

place into the sponge well of the

stand in the position shown.

b) Place the large sponge section into

the sponge well as shown.

c) Dampen the sponges with water.

7. Place the handpiece into the SP Tip &

Tool Stand.

Handpiece Connection

8. Connect the handpiece connector plug into the Power Receptacle in the

following manner.

a) With the Connector Key end facing

the power source, turn the Locking

Ring fully counterclockwise .

b) Align the Connector Key with the

Receptacle Keyway.

c) Insert the connector into the Power

Receptacle.

d) Turn the Locking Ring fully

clockwise to secure in place.

Set-Up

System Power Up

9. Insert the female end of the power cord into the AC Power Receptacle at

the rear panel of the power source.

10. Plug the the prong end (male end) of the power cord into a 3 wire

grounded AC supply receptacle. The system is now ready for operation.

CAUTION

To insure operator safety, the AC supply receptacle must be checked for

proper grounding before initial operation.

11. Read the “Operation” section of this manual thoroughly before operating

the system.

Air Hose Routing

When using anAir Handpiece (e.g., SX-70

Sodr-X-Tractor) or a Tip-Evac Fume Extraction

System, route any associated air hose(s) through

the 2 Air Hose Feed Thru holes located on the

bottom of the power source.

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