Panasonic EY6535-U1 Bedienungsanleitung
©2001 Matsushita Electric Works Ltd. All rights
reserved. Unauthorized copying and distribution is a
violation of law.
EY6535-U1
Cordless Multi Drill & Driver
SPECIFICATIONS
ORDER NO. PTD0108U32C1
F16
1 SCHEMATIC DIAGRAM 2
2 WIRING CONNECTION DIAGRAM 2
3 DISASSEMBLY INSTRUCTIONS 3
4 ASSEMBLY INSTRUCTIONS 6
5 TROUBLESHOOTING GUIDE 10
6 EXPLODED VIEW 12
7 REPLACEMENT PARTS LIST 13
CONTENTS
Page Page
1 SCHEMATIC DIAGRAM
2 WIRING CONNECTION DIAGRAM
2
EY6535-U1
■HOW TO DISASSEMBLE THE MAIN UNIT.
3 DISASSEMBLY INSTRUCTIONS
Ref. No. 1A Procedure 1A Removal of Fixation Cover and Housing.
1. Remove 4 screws tightened with the fixation
cover and take it out.
2. Remove clutch handle, slider and anvil.
3. Remove 7 housing screws.
4. Remove the click springs and separate
housing A and B.
Ref. No. 1B Procedure 1A →
→→
→1B Disassembly of Motor and Gear Box
Block.
1. Remove the motor assembly with the gear box
block from the housing.
2. Separate the motor assembly from the gear
box block by twisting the motor to unlock tabs.
3
EY6535-U1
Ref. No. 1C Procedure 1A →
→→
→1B →
→→
→1C Removal of Motor Mounting Base.
1. To remove the ring gear, unhook right and left
side of the projections using a flat screwdriver.
2. After removing the ring gear, the internal parts
can be remove one after another.
3. Loosen 3 screws tightened with the motor
mounting base.
Ref. No. 1D Procedure 1A →
→→
→1B →
→→
→1D Removal of Gear Box Assembly.
1. Hold the driving carrier as illustrated.
Compress the assembly and remove the pin.
2. Take out the driving shaft assembly and the
gear case assembly from the shaft of the driving
carrier.
NOTE :
Make sure not to lose the pin and the
connect piece.
4
EY6535-U1
Ref.No.1E Procedure 1A →
→→
→1B →
→→
→1D →
→→
→1E Removal of Gear Case Assembly.
1. Take out the mode change handle.
2. Pull out 2 pins ( 2.5×33.6).
3. After removing pins, the internal parts of the
gear case assembly can be removed one after
another.
thrust plate →clutch gear →planet gear (3pcs)
→carrier →thrust plate
4. Remove adjusting screw, clutch spring, and
clutch plate.
5. After removing the clutch plate, 6 pieces of
steel ball come off.
5
EY6535-U1
4 ASSEMBLY INSTRUCTIONS
Ref.No.2A Procedure 2A Assembly of Gear Case Block.
1. Assemble thrust plate, clutch gear, planet gear
(3pcs), carrier, thrust plate and insert pins (2pcs).
2. Reinstall one piece of steel ball into each of 6
holes.
3. Assemble clutch plate and clutch spring.
4. Align the widest protrusion of adjusting screw
with the narrower protrusion of gear case.
5. Turn the adjusting screw into the gear case
assembly one rotation for clockwise direction.
6. Set the mode change handle on the wider
protrusion of gear case.
7. Confirm proper position of the mode change
handle that both ends of spring must be put into
the grooves of the driving carrier.
6
EY6535-U1
Ref.No.2B Procedure 2A→
→→
→2B Assembly of Motor Mounting Base.
NOTE :
After loosening these screws, please replace
them with new screws. The old screws have
an adhesive that can not be reapplied. New
screws are identified with blue adhesive.
1. Tighten 3 screws of the motor mounting base.
2. Assemble planet gears and pins with the
revolving stand and insert them into the motor
mounting base.
3. The ring gear has its own correct direction.
Confirm the direction when the ring gear is
inserted into the motor mounting base.
4. Adjust the protrusion parts of ring gear with
the groove parts of motor mounting base.
7
EY6535-U1
Ref.No.2C Procedure 2A→
→→
→2B→
→→
→2C Assembly of Gear Box Assembly.
1. Fit the driving carrier into the hole of the gear
case assembly and the driving shaft assembly.
2. Confirm the connect piece is inside of the
driving shaft block.
3. Insert the pin into the shaft of the driving
carrier holding the bottom of the gear box
assembly (driving carrier) by hand.
4. Align the wider protrusion of motor mounting
base with the wider protrusion of gear case.
Ref.No.2D Procedure 2A→
→→
→2B→
→→
→2C→
→→
→2D Assembly of Motor and Switch.
1. Fit terminal of lead wire (black) parallel to the
heat sink.
Caution:
Be careful that the heat sink and the terminal
do not touch, otherwise these are
shortcuircuit.
8
EY6535-U1
Ref.No.2E Procedure 2A→
→→
→2B→
→→
→2C→
→→
→2D→
→→
→2E Assembly of Housing.
1. Confirm proper position of the click springs
and the position in each housing A and B.
2. Check that the widest protrusion (6mm) of
adjusting screw is in the middle and the mode
change handle is set to the IMPACT position.
3. Set anvil and slider, has its own correct
direction. Confirm the direction when assembling.
4. Set the clutch handle with position 1 on top.
5. When setting fixation cover, align mark on
top.
6. Tighten 4 screws.
9
EY6535-U1
(Refer to WIRING CONNECTION DIAGRAM)
5 TROUBLESHOOTING GUIDE
< TROUBLE > < CHECK > < REMEDY >
Does not operate. <CHECK BATTERY PACK.> NO Replace battery pack.
→If no less than 15.6 V DC is available across the (+) and (-) terminals, →
the battery pack is OK.
NOTE: The battery pack is sold separately as an optional accessory.
See the nearest sales dealer for details. The battery pack has a
limited life.
The pack should be replaced if;
-after being charged for the rated charging time the battery voltage
is less than 15.6V DC or the usable time is extremely short.
-the battery leaks. Check battery for leaks and terminals for
corrosion.
↓OK
<CHECK TERMINAL CONNECTIONS BETWEEN MAIN UNIT NO Clean and repair
AND BATTERY PACK.> →contacts.
Check for proper terminal contacts.
↓OK
<CHECK SWITCH BLOCK.> NO Contacts in switch block
See WIRING CONNECTION DIAGRAM. →are defective.
Check continuity between following terminals. Replace switch & FET
*Inspection of the forward / reverse selection switch. block.
When switch handle is depressed all the way:
-There should be 0Ωbetween - , and between - ;
when switch lever is set to forward side.
-There should be 0Ωbetween - , and between - ;
when switch lever is set to reverse side.
*Inspection of the brake.
When switch handle is not depressed:
-There should be 0Ωbetween - .
↓OK
<CHECK MOTOR.> NO Replace motor.
The motor normally operates with its white (+) and black (-) lead wires →
connected to 15.6V DC.
10
EY6535-U1
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