Parker PGP 505 Bedienungsanleitung

Service Manual

PGP/PGM500

Effective: July 3, 2013

Supersedes: All Others

Service Manual HY09-SM500/US

PGP/PGM500 Series

Parker Hanniﬁn Corporation

Gear Pump Division

Kings Mountain, North Carolina USA

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OFTHE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL

INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hanniﬁn Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users

having technical expertise.It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog.Due

to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the ﬁnal selection of

the products and systems and assuring that all performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product features, speciﬁcations, designs, availability and pricing, are subject to change by Parker Hanniﬁn Corporation and

its subsidiaries at any time without notice.

Offer of Sale

The items described in this document are hereby offered for sale by Parker Hanniﬁn Corporation, its subsidiaries or its authorized distributors.This offer and its acceptance are governed

by the provisions stated in the “Offer of Sale”.

WARNING

Legal Notiﬁcation

Catalog HY09-SM500/US

General Information PGP/PGM500 Series

Service Manual

Parker Hanniﬁn Corporation

Gear Pump Division

Kings Mountain, North Carolina USA

505/511

Service Manual

General Instructions

These service instructions will familiarize

you with Parker’s single and multiple pumps:

•their component parts

•the relative position of each part

•proper methods for assembly or

disassembly of the units

To facilitate the repair of these units and before any

work is done, we suggest that you ﬁrst read all of the

steps used in disassembly and assembly.

Dirt is the enemy of any hydraulic system.The ﬁrst

requirement for good maintenance of hydraulic

equipment is cleanliness.MAKE SUREYOU

DISASSEMBLE AND ASSEMBLEYOUR

HYDRAULIC EQUIPMENT IN A CLEAN AREA.

The pictures show a Model PGP511.Notes in the

text cover variations between this unit and the

other models.

It is important to airblast all parts and wipe them with

a clean, lintless cloth before assembly.

USE CAUTION IN GRIPPING ALL PARTS

IN THE VISE TO AVOID DAMAGING

MACHINED SURFACES.

A pump must be driven in the direction of rotation for

which it was built; otherwise, pressure will blow the

shaft seal. Check the exploded view and notes at right

for proper direction of rotation.

Parker’s Replacement Parts

Parker’s replacement parts are of original equipment

standards.For assured quality of material and work-

manship, and for compatibility in assembly, USE ONLY

GENUINE PARTS.

Check all replacement parts before installing them to

be certain that they were not damaged in shipment.

Catalog HY09-SM500/US

General Instructions PGP/PGM500 Series

Service Manual

Single Pump

Parker Hanniﬁn Corporation

Gear Pump Division

Kings Mountain, North Carolina USA

PGP/PGM500 ExplodedView

Catalog HY09-SM500/US

PGP/PGM500 ExplodedView PGP/PGM500 Series

Service Manual

ITEM QTY DESCRIPTION

1 1 SEAL, LIP

2 1 MOUNTING FLANGE

3 2 PIN, DOWEL

4 2 SEAL, BK-UP

5 2 SEAL, CHAN

6 2 THRUST BLOCK

7 1 GEAR, DRIVE

8 1 GEAR, DRIVEN

9 2 SEAL, O-R

10 1 GEAR HOUSING

11 1 PORT END COVER

12 4 WASHER

13 4 CAPSCREW

Parker Hanniﬁn Corporation

Gear Pump Division

Kings Mountain, North Carolina USA

Tool List

•Arborpress

•Awl

•Clean,lintlesscloths

•Deburringtool(anoldlewith

cutting teeth ground off)

•Machinist’shammer

•Softhammer

•MediumgritCarborundurnstone

•Sealremovaltool(SeeB)

Special Mylar Sleeve

The special mylar sleeve is used

to insert the drive shaft through

the lip seal without damage.The

drawing and chart give details for

making this special tool.

NOTE: Please see tool list for

lip seal bar installation.

PGP/PGM

505

PGP/PGM

511

Seal Removal Tool

Easily made from

an old screw driver.

Heat the tip and

bend as shown.

Grind the tip to ﬁt

the notch behind

the shaft seal.

Catalog HY09-SM500/US

Tool List PGP/PGM500 Series

Service Manual

A B C

2.71 - 3.190 0.631 - 0.634 0.634 - 0.635

2.940 - 3.000 0.690 - 0.694 0.698 - 0.702

•Oilandgrease

•Snapringpliers

•Prickpunch

•Scale(1/32”or1/64”graduations)

•Smallscrewdriver

•Torquewrench

•Visewith6”minimumopening.

•

Bar for lip seal installation

•Specialmylarsleeve(seesketch)

"C"

"B"

"A" LENGTH

O.D.

I.D.

Parker Hanniﬁn Corporation

Gear Pump Division

Kings Mountain, North Carolina USA

Seal InstallationTools

Catalog HY09-SM500/US

Seal InstallationTool PGP/PGM500 Series

Service Manual

PGP/PGM

505

PGP/PGM

505

PGP/PGM

511

PGP/PGM

511

PGP/PGM

511

PGP/PGM

511

SEC DESCRIPTION A B C D E F G H

SEC DESCRIPTION A B C D E F

SEC DESCRIPTION A B C D E F G

A1, A2 Integral Shaft 0.946 3.500 0.630 0.275 0.748 0.040 30° 0.060

L5 Continental Shaft 1.024 3.500 0.630 0.275 0.748 0.040 30° 0.060

H2 Integral Shaft 0.786 1.368 0.295 0.974 0.500 3.250

H3 Integral Shaft 0.786 1.368 0.295 0.516 0.500 4.000

L2 Continental Shaft 1.8 1.400 1.750 2.000 3.200 8.250 0.750

L3 Continental Shaft 1.8 1.400 2.500 2.750 3.200 8.250 0.750

F D

Constructed from mild steel

Polish this end

Parker Hanniﬁn Corporation

Gear Pump Division

Kings Mountain, North Carolina USA

Start Disassembly Here

CAUTION:

1. If prying off sections becomes necessary, take extreme care not to mar or damage machined surfaces.Excessive force while prying

can result in misalignment and seriously damage parts.

2.Ifpartsaredifculttotduringassembly,tapgentlywithasofthammer(neveruseanironhammer).

3. Handle with care to avoid damage to the journals or teeth. Avoid touching gear journals.

1) Place the unit in a

vise with the drive shaft

pointIng down. Caution:

DO NOT GRIP ON OR

NEAR ANY MACHINED

SURFACES DURING

ASSEMBLY OR

DISASSEMBLY.

Match-mark all sections.

Be sure to align

these marks when

reassembling.

4) Remove gear housing.

If prying is necessary, be

careful not to damage

the machined surfaces.

5) Mark bushing blocks

top and bottom. Remove

the bushing block.Examine

and replace if necessary.

See wear guide page

6) Match mark gears.

2) Use a metric wrench

to remove the 4 cap

screws.

3) Lift off the port

end cover.If prying is

necessary, be careful not

to damage the machined

surfaces.

Catalog HY09-SM500/US

Disassembly Information PGP/PGM500 Series

Service Manual

Parker Hanniﬁn Corporation

Gear Pump Division

Kings Mountain, North Carolina USA

Carefully remove the

drive and driven gears.

Avoid tapping the gear

teeth together or against

other hardened surfaces.

Examine and replace if

necessary.(Seepage12).

8) Carefully remove the

bushing blocks from the

bottom of body. Examine

and replace if necessary.

(Seepage

)

9) Remove the snap ring

(locatedinfrontofthe

shaft seal).

10) Pry out the shaft

seal. Be careful not

to damage seal bore

in ﬂange.

11) Inspect all

bushings for scoring

or discoloration and

replace if necessary.

Catalog HY09-SM500/US

Disassembly Information PGP/PGM500 Series

Service Manual

Parker Hanniﬁn Corporation

Gear Pump Division

Kings Mountain, North Carolina USA

Start Assembly Here

Place a new shaft

seal on the installation

tool with the spring side

facing outward.

5) Check the section

seal. Use of a new one

is recommended in each

case.Grease the new

section seal to hold it in

the groove.

3) Press seal to a depth that

is just deep enough to allow

installation of the snap ring.

1) Clean seal bore

thoroughly.When

installing metal OD

seals apply adhesive

to the seal OD and the

bore ID.Rubber OD

seals do not require

adhesive, instead a

lubricant should be

used on the OD.

Assemble the

snap ring. A new snap

ring should be used if

supplied in the seal kit.

Catalog HY09-SM500/US

Assembly Information PGP/PGM500 Series

Service Manual

Parker Hanniﬁn Corporation

Gear Pump Division

Kings Mountain, North Carolina USA

6) Assemble new sealing

parts, the rubber seal

ﬁrst, the plastic seal

ontop.(Pumpthrust

block shown with seals

installed.)

NOTE:The seals face

the high pressure side

of the pump.

Motor thrust block

with seals installed.

Slide the mylar

shaft seal sleeve

over the drive shaft.

Lubricate the sleeve

with grease to

lubricate the shaft

seal during assembly.

Assemble the front

thrust block into the

mounting ﬂange,

sealing parts can be

ﬁxed with grease.

Orientation is rotation

sensitive for pumps!

The instructions for proper installation for a 2 piece pump seal are as follows:

1. Turn the thrust blocks so the seal groove faces up

2. Place the soft black Buna-N seal into the seal groove with the ﬂat side down

3. Place the hard nylon back-up seal, ﬂat side up, into the groove on top of the Buna-N seal

Catalog HY09-SM500/US

Assembly Information PGP/PGM500 Series

Service Manual

The proper seal installation is very important.If these seals are assembled upside

down they will most likely fail in a short period of time under system pressure.

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Parker Wasserpumpe Handbücher

Parker

Parker P1/PD Series Bedienungs- und Montageanleitung

Parker

Parker F1 Series Bedienungsanleitung

Parker

Parker F3 Series Installations- und Betriebshandbuch

Parker

Parker F12 series Bedienungsanleitung

Parker

Parker Denison GOLD CUP series Bedienungsanleitung

Parker

Parker 44 Series Installationshandbuch

Parker

Parker A4W Series Bedienungsanleitung

Parker

Parker F2 Series Bedienungsanleitung

Parker

Parker DCP3 Bedienungsanleitung

Parker

Parker COMPAX P1 Series Handbuch

Parker

Parker PGM 600 Series Bedienungsanleitung

Parker

Parker F12 series Bedienungsanleitung

Parker

Parker PV Series Benutzerhandbuch

Parker

Parker COMPAX P1 Series Bedienungs- und Montageanleitung

Parker

Parker Series V14 Bedienungsanleitung

Parker

Parker Series VP1-045/-075 Installations- und Betriebshandbuch

Parker

Parker eP2 Series Benutzerhandbuch

Parker

Parker COMPAX P1 Series Bedienungs- und Montageanleitung

Parker

Parker PGP300 Series Bedienungsanleitung

Parker

Parker Parflex Bedienungsanleitung

Parker

Parker P2 Series Bedienungsanleitung

Parker

Parker AHL Series Bedienungsanleitung

Parker

Parker VP1-110 Series Installations- und Betriebshandbuch

Parker

Parker HP2 Series Handbuch

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

moyno

moyno 2000 CC Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung