Partex PHCT400-Kit Handbuch
D
Safe Operation & Maintenance Instructions
Hydraulic Compression Tool
PHCT400-Kit
ATTENTION
Safe Operation & Maintenance Instructions must be followed.
PARTEX MARKING SYSTEMS (UK) LTD
61-64 Station Road, Coleshill,
Birmingham B46 1JT
Phone: 01675 463670
Fax: 01675 463520
Email: [email protected]
Web: www.partex.co.uk
ISSUE: 10/13 ORIGINAL
Table
of
Contents
Table
of
Contents
……………………………………………….1
Safety
Instructions
………..……………………………………
2
Product
Description
…………..…………….…………………..
3
Maintenance
………………….…………………………………
4
Operating
Instructions
…..……….………….………….…5, 6, 7
Dies
……...………………………….………….…………………8
Compression
Diagram
…………….………….…………………9
Trouble–Shooting
…………….……………..……………10, 11
List of
Components
…………………………………………….12
Diagram
of
Components
………………...……………………13
ISSUE: 10/13 ORIGINAL
PAGE 1.
This manual must be read carefully prior to operating this product.
Special
attention should be
made
to
the
section
“Safety
Instructions”.
Damages and injuries caused by improper use of this
product
are
NOT
covered
in
our
warranty.
Safety Instructions
■
Follow ALL instructions to ensure safety .
WARNING
Keep hands away from the compression area
while
operating this product.
This product is fully insulated.
Proper equipment should be used to avoid
electrical shock.
ATTENTION
To prevent personal injury always wear goggles
when operating this product.
Read all instructions, warnings, and cautions
carefully. Follow all safety precautions to avoid
personal injury or property damage.
ISSUE: 10/13 ORIGINAL
PAGE 2
Length: 590mm.
Weight: 6.5 kgs.
Max pressure: 700bar.
Oil Capacity: 147cc.
ISSUE 10/13 ORIGINAL
PAGE 3
Product Description.
Subassembly.
Cast head
Release valve
Moving handle.
Fixed handle
Oil reservoir inside
Die locking pins.
Threaded body
Main ram
Features:
180 degree head rotation.
Open fronted cast head for insertion and extraction of crimp joint.
Integral overload protection valve.
Two stage hydraulic system for fast ram extension.
Light weight body.
Dies can be supplied separately.
Maintenance
■ Tool should be kept free from dust, dirt and foreign particles
were possible.
■ Routine application of rust preventive oil / grease to the product is
periodically required and should be applied liberally to the
surface of the tool.
■ Avoid bringing the tool into contact with water or solvents.
■ Do NOT store this product in places with high temperatures, high
humidity, or direct sunlight. Hydraulic fluid temperatures over
65ºC might cause damage to components sealed inside the unit.
■ working temperatures：-10°C ~ 40°C.
■ Before storage ensure that the ram and piston are fully retracted
within unit.
■ DO NOT ATTEMPT TO REPAIR THIS TOOL
Inform Partex or
their authori
z
ed distributors.
ISSUE: 10/13 ORIGINAL
PAGE 4
Operating Instructions
Before operation:
1. Make sure all parts of the product are clean and free from debris , check for any
loose parts.
2. Check that no leakages are evident while the tool is in resting position or while the
tool is tested without terminal connector.
ATTENTION Do not operate crimp tool when dies are not in place.
ATTENTION Be sure to select correct dies to suit the connector you are crimping.
Improper selection can result in danger to the operator, damage to the unit or an
inferior joint.
During operation:
1. Keep tool clean and free from debris. Excessive dirt & debris can contribute to the
breakdown of the hydraulic system. Regular checks during operation cycle should be
made for foreign matter or debris and removed immediately.
3. Stop operating immediately if abnormalities occur and refer to the
Trouble-Shooting section of this manual, if:
• Compression of lugs cannot be completed
• Dies cannot be inserted or removed
• Piston is stuck or unable to retract after operation
After operation:
1. Clean the product and check that all pieces are in fine working condition.
2. Apply rust preventive oil to the product and dies before returning it to the
carrying case.
ISSUE 10/13 ORIGINAL
PAGE 5
ISSUE: 10/13 ORIGINAL
PAGE 6
Open moving handle, twist clockwise and
close handles together, this will bring the
release mechanism in position to release
hydraulic pressure. When the ram returns
to the starting position the tool is ready to
be operated.
Operating instructions.
To place the upper top die into position, pull
top die retaining pin upwards and insert die into
grooved housing, push die until it is centralized.
Release retaining pin making sure that the die is
now held in a central position by the retaining pin.
To place bottom die into position, press the
die retaining pin button (this is located at the
side of the ram) and insert die into grooved
housing. Push die until it is again centralized,
release button making sure that the die is now
held in a central position by the retaining pin.
1)
2)
3)
ISSUE: 10/13 ORIGINAL
PAGE 7
Operating Instructions
1.
Place the desired cable and terminal into the open head of the tool
NOTE: For best results, the cable and terminal must be positioned
at
the CENTER of the upper die as this will balance the
compression load ratio and not cause distortion of die or head.
2.
Pump the moving handle, the ram will rapidly advance. When the
lower
die makes contact with the terminal connector the tool will
then slowly press the terminal until full compression is reached.
3.
Continue pumping until both dies are touching. Operation is
complete
when the hydraulic pressure reaches 700bar, and the
relief valve releases
the internal pressure.
4.
Twist the pump handle clockwise and close handles to retract the
piston. Remove
the crimped terminal or reposition if further
compressions are required.
5.
Clean the product and dies after use. Apply rust preventive oil to
the product
and dies before putting them back in the carrying
case.
ISSUE: 10/13 ORIGINAL
PAGE 8
Die sets
Compression Diagrams
■ Butt connectors.
Direction of Compression: Single compression headed die.
■ Terminal Connectors.
Direction of Compression: Single Compression headed dies.
ISSUE: 10/13 ORIGINAL
PAGE 9.
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