PCB Piezotronics F8159-0112A Bedienungsanleitung
Model F8159-0112A
STRAIN GAGE SENSOR SIGNAL CONDITIONER
Installation and Operating Manual
For assistance with the operation of this product,
contact the PCB Piezotronics, Inc.
Toll-free: 716-684-0001
24-hour SensorLine: 716-684-0001
Fax: 716-684-0987
E-mail: [email protected]
Web: www.pcb.com
Manual 21354 Rev E
ECN 50523
Repair and Maintenance
PCB guarantees Total Customer Satisfaction through its
“Lifetime Warranty Plus” on all Platinum Stock Products
sold by PCB and through its limited warranties on all other
PCB Stock, Standard and Special products. Due to the
sophisticated nature of our sensors and associated
instrumentation, field servicing and repair is not
recommended and, if attempted, will void the factory
warranty.
Beyond routine calibration and battery replacements
where applicable, our products require no user
maintenance. Clean electrical connectors, housings, and
mounting surfaces with solutions and techniques that will
not harm the material of construction. Observe caution
when using liquids near devices that are not hermetically
sealed. Such devices should only be wiped with a
dampened cloth—never saturated or submerged.
In the event that equipment becomes damaged or ceases
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well
as a brief description of the problem.
Calibration
Routine calibration of sensors and associated
instrumentation is necessary to maintain measurement
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence,
or prior to any critical test.
PCB Piezotronics is an ISO-9001 certified company whose
calibration services are accredited by A2LA to ISO/IEC
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer
specialized tests, including: sensitivity at elevated or
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing,
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics
distributor, sales representative, or factory customer
service representative.
Returning Equipment
If factory repair is required, our representatives will
provide you with a Return Material Authorization (RMA)
number, which we use to reference any information you
have already provided and expedite the repair process.
This number should be clearly marked on the outside of
all returned package(s) and on any packing list(s)
accompanying the shipment.
Contact Information
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: (800) 828-8840
24-hour SensorLine: (716) 684-0001
Repair inquiries: rma@pcb.com
For a complete list of distributors, global offices and sales
representatives, visit our website, www.pcb.com.
Safety Considerations
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
provided by the equipment may be impaired if equipment
is used in a manner not specified by this manual.
Discontinue use and contact our 24-Hour Sensorline if:
Assistance is needed to safely operate equipment
Damage is visible or suspected
Equipment fails or malfunctions
For complete equipment ratings, refer to the enclosed
specification sheet for your product.
Definition of Terms and Symbols
The following symbols may be used in this manual:
DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.
Manual 21354 Rev E
ECN 50523
CAUTION
Refers to hazards that could damage
the instrument.
NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.
The following symbols may be found on the equipment
described in this manual:
This symbol on the unit indicates that
high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.
This symbol on the unit indicates that
the user should refer to the operating
instructions located in the manual.
This symbol indicates safety, earth
ground.
Manual 21354 Rev E
ECN 50523
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE
Manual 21354 Rev E
ECN 50523
Component Name
Hazardous Substances
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls (PBB)
Polybrominated
Diphenyl Ethers
(PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical Connectors
O
O
O
O
O
O
Piezoelectric Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.
SERIES 8159 SIGNAL CONDITIONER MANUAL
1
TABLE OF CONTENTS
Section Page
1.0 DESCRIPTION 2
2.0 INSTALLATION 3
3.0 WIRING 4
4.0 SWITCH DEFINITION 8
5.0 FUNCTION DEFINITIONS 9
6.0 OPERATING INSTRUCTIONS 10
7.0 CALIBRATION INSTRUCTIONS 12
8.0 OPTIONS 15
Figure Page
1 Series 8159 Front Panel View 2
2 Series 8159 Rear Panel View 3
3 Panel Mounting Cut-Out Dimensions 3
4 Transducer Wiring 4
5 Input/Output (I/O) Wiring 5
6 Location of Jumpers and Potentiometers (Top View) 6
7 SW1 Switch Settings 6
8 Location of 115/230 VAC Jumper (Bottom View) 6
9 Location of RCAL Resistor 7
10 Front Panel Switches 7
11 Transducer Connections 13
12 Program Menu Diagram 16
MANUAL NUMBER: 23865
MANUAL REVISION: K
ECO. NO. 54396 11/22/23
SERIES 8159 SIGNAL CONDITIONER MANUAL
2
1.0 DESCRIPTION
The Series 8159 is a microprocessor-based digital indicator capable of interfacing directly to low
level strain gage transducers. An internal, high gain, fully differential amplifier and a 4-½ digit
analog-to-digital converter combine to accurately digitize the input signal. A 5V @ 60mA or
10V @ 120mA, short circuit protected, transducer excitation supply is also provided. A +/-
10VDC analog output signal, with a 1kHz bandwidth, comes standard with the instrument. A 4-
20 mA analog output signal is also standard with the instrument. A front panel RCAL switch
provides a convenient calibration feature. TARE and CALIBRATION are easily performed via
front panel pushbuttons.
Figure 1 - Series 8159 Front Panel View
SERIES 8159 SIGNAL CONDITIONER MANUAL
3
Figure 2 - Series 8159 Rear Panel View
2.0 INSTALLATION
The Series 8159 enclosure is designated for panel mounting in a 1/8 DIN cutout. The cutout
dimensions are shown below.
Figure 3 - Panel Mounting Cutout Dimensions
To panel mount the 8159, perform the following steps:
1. Rotate the four pawl screws (outside screws in each corner) several turns counter-
clockwise to retract the pawls. Make sure the pawls retract enough to clear the back of
the mounting panel. The pawls may be retracted to accommodate panel thickness up to
0.25 inches (6.35mm).
2. Insert the instrument into the panel cutout.
3. Position the pawls so that their elongated dimension overlaps the panel cutout, then
tighten the screws. Do not over-tighten.
4. Installation complete.
SERIES 8159 SIGNAL CONDITIONER MANUAL
4
3.0 WIRING
Reference Figures 4 and 5 for TRANSDUCER and INPUT/OUTPUT (I/O) wiring information.
Power is applied with a 3-prong AC power cord. The instrument is protected by a 250V, 250mA
fast acting 5mm fuse. The fuse holder is an integral part of the input power connector. A spare
fuse is provided in the fuse holder. Internal solder jumpers are provided to allow 115VAC or
230VAC operation (Reference Figure 8).
Warning: Remove AC power to the 8159 meter before changing the fuse.
The cable shield must connect directly to an RFI/EMI rated connector hood instead of pin
9. The shield must make a 360 degree bond to the connector hood at the cable entry.
Figure 4 - Transducer Wiring
It is recommended that the sense leads be used with cable lengths longer than 20 feet. The
excitation voltage is then sensed and regulated at the transducer for optimum shunt calibration.
Consult factory for cable lengths over 100 feet.
Warning: Remove AC power to the 8159 meter before removing any enclosure panels or
making any internal adjustments or changes.
To enable or disable the sense lead setting, perform the following:
1. Open the back panel of the meter case by removing the four (4) screws located in the
corners of the panel face.
2. Expose the connector circuit board located on the back of the back panel.
NOTE: For newer units, the boards use R2 and R3 instead of JP2 and JP3.
3. Remove the solder jumpers from JP2 and JP3 to ENABLE sense lead setting.
4. Solder the JP2 and JP3 jumpers to DISABLE the sense lead setting.
5. Close the back panel of the meter case by fastening the panel face at each corner with the
four (4) screws.
9 Chassis Gnd Cable Shield
SERIES 8159 SIGNAL CONDITIONER MANUAL
5
Figure 5 - Input/Output (I/O) Wiring
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