Pentair Fleck 2510 ECONOMINDER Bedienungsanleitung

MODEL 2510 & 2510 ECONOMINDER

Service Manual

IMPORTANT: Fill in pertinent information on page 2 for future reference.

ientsw

MODEL 2510 & 2510 ECONOMINDER

job speciﬁcation sheet

Page 2

• JOB NO. _________________________________________________________

• *MODEL NO.______________________________________________________

• WATER TEST _____________________________________________________

• CAPACITY PER UNIT ____________ MAX. __________ PER REGENERATION

• MINERAL TANK SIZE DIA. _______ HEIGHT_________

• BRINE TANK SIZE & SALT SETTING PER REGENERATION:

_________________________________________________________________

• * 2510 CONTROL VALVE SPECIFICATIONS:

1. Timer Program Used

A. Separate Time Fill Cams

B. Rapid Rinse Cams

2. Type of Meter (3/4”)

A. *Std. range 125 to 2,100 gal. setting

B. *Ext. range 625 to 10,500 gal. setting

3. Meter Gallon Setting ___________ gal.

4. Regeneration Program Setting (see page 6)

A. Backwash ________________ min.

B. Brine & Slow Rinse _______________ min.

C. Rapid Rinse _________________ min.

D. Brine Tank Reﬁll __________________ min.

5. Drain Line Flow Control _______________ gpm

6. Brine Reﬁll Rate _______________ gpm

7. Injector Size___________________

main

head

MODEL 2510 & 2510 ECONOMINDER

installation instructions

Page 3

WATER PRESSURE: A minimum of 20 pounds of water pressure is required for regeneration valve to operate

effectively.

ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Note: Other voltages are

available. Please make sure your voltage supply is compatible with your unit before installation.

EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up

heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron ﬁlter unit should be

installed ahead of the water softener.

LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain to prevent air breaks and

back ﬂow.

BY-PASS VALVES: Always provide for the installation of a by-pass valve if unit is not equipped with one.

CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 110˚F, and the unit cannot be

subjected to freezing conditions.

INSTALLATION INSTRUCTIONS

1. Place the softener tank where you want to install the unit making sure the unit is level and on a ﬁrm base.

2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be a

minimum of 1/2”. Backwash ﬂow rates in excess of 7 gpm or length in excess of 20’ require 3/4” drain line.

3. The 1” distributor tube (1.050 O.D.) should be cut ﬂush with top of each tank.

4. Lubricate the distributor o-ring seal and tank “o” ring seal. Place the main control valve on tank. Note: Only use

silicone lubricant.

5. Solder joints near the drain must be done prior to connecting the Drain Line Flow Control ﬁtting (DLFC). Leave at

least 6” between the DLFC and solder joints when soldering pipes that are connected on the DLFC. Failure to do

this could cause interior damage to the DLFC.

6. Teﬂon tape is the only sealant to be used on the drain ﬁtting.

7. Make sure that the ﬂoor is clean beneath the salt storage tank and that it is level.

8. Place approximately 1” of water above the grid plate. If a grid is not utilized, ﬁll to the top of the air check in the salt

tank. Do not add salt to the brine tank at this time.

9. On units with a by-pass, place in by-pass position. Turn on the main water supply. Open a cold soft water tap

nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have

resulted from the installation. Once clean, close the water tap.

10. Slowly place the by-pass in service position and let water ﬂow into the mineral tank. When water ﬂow stops, slowly

open a cold water tap nearby and let run until the air is purged from the unit.

11. Plug unit into an electrical outlet. Note: All electrical connections must be connected according to local codes. (Be

certain the outlet is uninterrupted).

main

head

sub-

head

MODEL 2510 & 2510 ECONOMINDER

start-up instructions

Page 4

The water softener should be installed with the inlet, outlet and drain connections made in accordance with the

manufacturer’s recommendations and to meet applicable plumbing codes.

1. Remove control box cover.

2. Make “Time of Day” setting and set “Program Wheel”. (See time control instructions). Rotate program wheel

counter clockwise until it stops at regeneration position.

3. Observe regeneration cycle settings. Arrange cycle times as determined in “Item 4” on “Page 2”.

4. Add three inches of water to brine tank.

5. Note: To set the control to the various positions noted below. Turn the manual regeneraton knob slowly in a

clockwise direction until the Program Micro Switch lifts on top of the ﬁrst set of pins. Allow the drive motor to move

the piston to the ﬁrst regeneration step and stop. Each time the Program Switch position changes, the valve will

advance to the next regeneration step. Always allow the motor to stop before moving to the next set of pins or

spaces. (See “Timer Program” instructions).

Control Valve Positions:

a. Service Drive shaft out

b. Backwash Drive shaft in

c. Brine / Slow Rinse Drive shaft 1/2 way out

d. Rapid Rinse Drive shaft 3/4 way out

e. Brine Tank Fill Drive shaft out but brine cam holds brine valve stem in.

6. Position valve to backwash and check to make sure that drain line ﬂow remains steady for ten (10) minutes or until

clear (see above).

7. Position valve to brine / slow rinse position and check to see that the unit is drawing water from brine tank (this step

may need repeating).

8. Position valve to rapid rinse and check the drain line ﬂow, run for 5 min. or until the water is clear. (Note: Rapid

rinse and backwash ﬂow rates should be the same).

9. Position valve to start of brine tank ﬁll cycle. See that water goes into the brine tank at proper rate. Brine valve drive

cam will hold valve in at this position to ﬁll the brine tank for the ﬁrst regeneration.

10. Replace control box cover.

11. Put salt in brine tank (do not use granulated or rock salt).

main

head®

sub-

head 1/2

MODEL 3200 TIMER

timer setting procedure

Page 5

IMPORTANT!

SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.

How To Set Days On Which Water

Conditioner Is To Regenerate:

Rotate the skipper wheel until the number “1” is at the red

pointer. Set the days that regeneration is to occur by sliding

tabs on the skipper wheel outward to expose trip ﬁngers.

Each tab is one day. Finger at red pointer is tonight. Moving

clockwise from the red pointer, extend or retract ﬁngers to

obtain the desired regeneration schedule.

How To Set The Time Of Day:

Press and hold the red button in to disengage the drive gear.

Turn the large gear until the actual time of day is at the time

of day pointer.

Release the red button to again engage the drive gear.

How To Manually Regenerate Your Water

Conditioner At Any Time:

Turn the manual regeneration knob clockwise.

This slight movement of the manual regeneration knob

engages the program wheel and starts the regeneration

program.

The black center knob will make one revolution in the

following approximately three hours and stop in the position

shown in the drawing.

Even thought it takes three hours for this center knob to

complete one revolution, the regeneration cycle of your unit

might be set only one half of this time.

In any event, conditioned water may be drawn after rinse

water stops ﬂowing from the water conditioner drain line.

How to Adjust Regeneration Time:

1. Disconnect the power source.

2. Locate the three screws behind the manual regeneration

knob by pushing the red button in and rotating the 24

hour dial until each screw appears in the cut out portion

of the manual regeneration knob.

3. Loosen each screw slightly to release the pressure on

the time plate from the 24 hour gear.

4. Locate the regeneration time pointer on the inside of the

24 hour dial in the cut out.

5. Turn the time plate so the desired regeneration time

aligns next to the raised arrow.

6. Push the red button in and rotate the 24 hour dial.

Tighten each of the three screws.

7. Push the red button and locate the pointer one more

time to ensure the desired regeneration time is correct.

8. Reset the time of day and restore power to the unit.

3200 ADJUSTABLE REGENERATION TIMER

SERVICE

POSITION

INDICATOR 24 HR. GEAR

MANUAL REGENERATION KNOB

RED TIME

SET BUTTON SKIPPER WHEEL, 12 DAY

(SHOWS EVERY OTHER

DAY REGENERATION)

model

3210

remote

meter

timer

Delayed

Regen-

eration

Timer

Assem-

bly

(contin-

ued)

MODEL 3200 TIMER

regeneration cycle program setting procedure

(brine tank reﬁll separate from rapid rinse - stf) Black drive cam and brine valve cam

Page 6

IMPORTANT!

SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.

How To Set Regeneration Cycle Program:

The regeneration cycle program on your water

conditioner has been factory preset, however, portions of

the cycle or program may be lengthened or shortened in

time to suit local conditions.

To expose cycle program wheel, grasp timer in upper

left-hand corner and pull, releasing snap retainer and

swinging timer to the right.

To change the regeneration cycle program, the program

wheel must be removed. Grasp program wheel and

squeeze protruding lugs towards center, lift program

wheel off timer. (Switch arms may require movement to

facilitate removal.)

How To Change The Length Of The Backwash Time:

The program wheel as shown in the drawing is in the

service position. As you look at the numbered side of the

program wheel, the group of pins starting a zero

determines the length of time your unit will backwash.

FOR EXAMPLE: If there are six pins in this section, the

time of backwash will be 12 min. (2 min. per pin). to

change the length of backwash time, add or remove pins

as required. The number of pins times two equals the

backwash time in minutes. (Note: Do not add pins

before “0” minutes designation.)

How To Change The Length of Brine and Rinse Time:

The group of holes between the last pin in the backwash

section and the second group of pins determines the

length of time that your unit will brine and rinse. (2 min.

per hole.)

To change the length of brine and rinse time, move the

rapid rinse group of pins to give more or fewer holes in

the brine and rinse section. Number of holes times two

equals brine and rinse time in minutes.

How To Change The Length Of Rapid Rinse:

The second group of pins on the program wheel

determines the length of time that your water conditioner

will rapid rinse. (2 min. per pin.)

To change the length of rapid rinse time, add or remove

pins at the higher numbered end of this section as

required. The number of pins times two equals the rapid

rinse time in minutes.

How To Change The Length Of Brine Tank Reﬁll Time:

The second group of holes on the program wheel

determines the length of time that your water conditioner

will reﬁll the brine tank. (2 min. per hole.)

To change the length of reﬁll time, move the two pins at

the end of second group of holes as required.

The regeneration cycle is complete when the outer micro-

switch is tripped by the two pin set at end of the brine tank

reﬁll section. The program wheel, however, will continue

to rotate until the inner micro-switch drops into the notch

on the program wheel.

Return timer to closed position engaging snap retainer in

back plate. make certain all electrical wires locate above

snap retainer post.

BRINE & RINSE

SECTION

(2 MIN. PER HOLE)

PIN STORAGE

PROGRAM

WHEEL FOR

CONTROL OF

REGENERATION

CYCLE

RAPID

RINSE

BRINE TANK

REFILL

SECTION

BACKWASH

SECTION

(2 MIN. PER PIN)

SECTION

(2 MIN.

PER PIN)

(2 MIN.

PER PIN)

MODEL 3200 TIMER

regeneration cycle program setting procedure

(rapid rinse) White drive cam and brine valve cam

Page 7

IMPORTANT!

SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.

How To Set The Regeneration Cycle Program:

The regeneration cycle program on your water

conditioner has been factory preset, however, portions

of the cycle or program may be lengthened or shortened

in time to suit local conditions.

The expose cycle program wheel, grasp timer in upper

left-hand corner an pull, releasing snap retainer and

swinging timer to the right.

To change the regeneration cycle program, the program

wheel must be removed. Grasp program wheel and

squeeze protruding lugs towards center, lift program

wheel off timer. (Switch arms may require movement to

facilitate removal.)

How To Change The Length Of The Backwash Time:

The program wheel as shown in the drawing is in the

service position. As you look at the numbered side of

the program wheel, the group of pins starting at zero

determines the length of time your unit will backwash.

FOR EXAMPLE: If there are six pins in this section, the

time of backwash will be 12 min. (2 min. per pin). to

change the length of backwash time, add or remove pins

as required. The number of pins times two equals the

backwash time in minutes. (Note: Do not add pins

before “0” minutes designation)

How To Change The Length of Brine and Rinse

Time:

The group of holes between the last pin in the backwash

section and the second group of pins determines the

length of time that your unit will brine and rinse. (2 min.

per hole.)

To change the length of brine and rinse time, move the

rapid rinse group of pins to give more or fewer holes in

the brine and rinse section. Number of holes times two

equals brine and rinse time in minutes.

How To Change The Length Of Rapid Rinse And

Brine Tank Fill Time:

The second group of pins on the program wheel

determines the length of time that your water conditioner

will rapid rinse and brine tank ﬁll. (2 min. per hole.)

To change the length of rapid rinse and brine tank ﬁll

time, add or remove pins at the higher numbered end of

this section as required. The number of pins times two

equals the rapid rinse and brine tank ﬁll time in minutes.

The regeneration cycle is complete when the outer

micro-switch drops off the last pin in the rapid rinse and

brine tank ﬁll group of pins. The program wheel,

however, will continue to rotate until the inner micro-

switch drops into the notch on the program wheel.

Return timer to closed position engaging snap retainer

in back plate. Make certain all electrical wires located

above snap retainer post.

RAPID

RINSE &

BRINE TAN

REFILL

SECTION

(2 MIN.

PER PIN)

BRINE & RINSE

SECTION

(2 MIN. PER HOLE)

PROGRAM

WHEEL FOR

CONTROL OF

REGENERATION

CYCLE

BACKWASH

SECTION

(2 MIN. PER PIN)

PIN STORAGE

MODEL 3200 TIMER

timer assembly

(see opposite page for parts list)

Page 8

130 2

3456

785

29 31

12 32

16 17

24 25 26 25 27 25 28

MODEL 3200 TIMER

timer assembly

(parts list)

Page 9

Item No. No. Req’d Part No. Description

1 . . . . . . . . . . . 1 . . . . . . . . . . . 13870 . . . . . . . . . . . . . . . Timer Housing

2 . . . . . . . . . . . 1 . . . . . . . . . . . 13011 . . . . . . . . . . . . . . . Cycle Actuator Arm

3 . . . . . . . . . . . 1 . . . . . . . . . . . 40096-24. . . . . . . . . . . . . 24 Hour Gear Assembly, 12 Midnight

40096-02. . . . . . . . . . . . . 24 Hour Gear Assembly, 2 a.m.

4 . . . . . . . . . . . 1 . . . . . . . . . . . 13886-01. . . . . . . . . . . . . Knob

5 . . . . . . . . . . . 5 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw - Timer Knob and Motor Mtg. Plate

6 . . . . . . . . . . . 1 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . . Button Decal

7 . . . . . . . . . . . 1 . . . . . . . . . . . 14381 . . . . . . . . . . . . . . . Skipper Wheel Assembly - 12 Day

14860 . . . . . . . . . . . . . . . Skipper Wheel Assembly - 7 Day

8 . . . . . . . . . . . 1 . . . . . . . . . . . 13014 . . . . . . . . . . . . . . . Regeneration Pointer

9 . . . . . . . . . . . 1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . . Spring Clip

10 . . . . . . . . . . 2 . . . . . . . . . . . 13311 . . . . . . . . . . . . . . . Spring - Skipper Wheel Detent

11 . . . . . . . . . . 2 . . . . . . . . . . . 13300 . . . . . . . . . . . . . . . Ball - 1/4 in. Dia. Skipper Wheel

12 . . . . . . . . . . 1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . . Spring - Main Gear Detent

13 . . . . . . . . . . 1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . . Main Drive Gear

14 . . . . . . . . . . 1 . . . . . . . . . . . 19210 . . . . . . . . . . . . . . . Program Wheel

15 . . . . . . . . . . 21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . . Roll Pin

16 . . . . . . . . . . 1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . . Idler Shaft

17 . . . . . . . . . . 1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . . Spring - Idler

18 . . . . . . . . . . 1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . . Idler Gear

19 . . . . . . . . . . 1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . . Drive Gear

20 . . . . . . . . . . 1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . . Motor Mounting Plate

21 . . . . . . . . . . 1 . . . . . . . . . . . 18743 . . . . . . . . . . . . . . . Motor - 120V., 60 Hz.

19659 . . . . . . . . . . . . . . . Motor - 24V., 60 Hz.

22 . . . . . . . . . . 2 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . . Screw - Motor Mounting

23 . . . . . . . . . . 3 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . . Screw - Timer Hinge & Ground Wire

24 . . . . . . . . . . 1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . . Hinge Bracket

25 . . . . . . . . . . 3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . . Insulator

26 . . . . . . . . . . 1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . . Switch

27 . . . . . . . . . . 1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . . Switch

28 . . . . . . . . . . 2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . . Screw - Switch Mounting

29 . . . . . . . . . . 1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . . Decal - Time of Day

30 . . . . . . . . . . 1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . . Decal - Instructions

31 . . . . . . . . . . 1 . . . . . . . . . . . 13864 . . . . . . . . . . . . . . . Skipper Wheel Ring

32 . . . . . . . . . . 1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . . Ball 1/4 in. Dia. Main Gear

Not Shown. . . . 1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . . Harness

Not Shown. . . . 2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . . Wire Connector

Not Shown. . . . 1 . . . . . . . . . . . 15354-01. . . . . . . . . . . . . Ground Wire

MODEL 2510

control valve drive assembly

(see opposite page for parts list)

Page 10

34 5

15 18 16 15

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