Pentair PM1700 Series Benutzerhandbuch

Pentair

375 5th Ave., New Brighton, MN 55112

Phone: (651)766-6300 -OR- 800-424-9776 Fax: 800-323-6496

www.hypropumps.com

EU Authorized Representative: QNET BV Hommerterweg 286

6436 AM Amstenrade, The Netherlands

KvK Zuid-Limburg 14091511

EB REP

Distributed by John Deere

4-ROLLER PUMP

SERIES PM4101 SERIES PM6500

6-ROLLER PUMP

Max. Flow Rate: ................ 7 gpm

Max. Pressure:.................150 psi

Max. RPM: ........................... 2600

Ports: ....... 3/4” NPT Inlet & Outlet

Shaft: .................. 5/8” Dia. (Solid)

1/2” Dia. (Hollow)

Continuous Operation.....100 psi

Intermittent Operation.....150 psi

Max. Flow Rate: ........... 22.8 gpm

Max. Pressure:.................300 psi

Max. RPM: .................... 1200 rpm

Ports: ....... 3/4” NPT Inlet & Outlet

1” Hose Barb Included

Shaft: .................. 5/8” Dia. (Solid)

Continuous Op.................100 psi

Intermittent Operation.....300 psi

Max. Flow Rate: ........... 22.5 gpm

Max. Pressure:.................300 psi

Max. RPM: .................... 1000 rpm

Ports: ....... 3/4” NPT Inlet & Outlet

1” Hose Barb Included

Shaft: .............. 15/16” Dia. (Solid)

Continuous Operation.....100 psi

Intermittent Operation.....300 psi

8-ROLLER PUMP

SERIES PM7560

SERIES PM1700

Max. Flow Rate: .............. 45 gpm

Max. Pressure:................ 200 psi

Max. RPM: .................... 1000 rpm

Ports: .......... 1” NPT Inlet & Outlet

1-1/4” Hose Barb Included

Shaft: .............. 15/16” Dia. (Solid)

Continuous Operation.....100 psi

Intermittent Operation.....200 psi

5-ROLLER PUMP

Original Instruction Manual

Series PM1700, PM6500, PM7560, PM7700 Roller Pumps

Form

L-0100R-JD

Rev. A

SERIES PM7700

7-ROLLER PUMP

Max. Flow Rate: ........... 22.1 gpm

Max. Pressure:.................200 psi

Max. RPM: ...................... 800 rpm

Ports: ....... 3/4” NPT Inlet & Outlet

1” Hose Barb Included

Shaft: .............. 15/16” Dia. (Solid)

Continuous Operation.....100 psi

Intermittent Operation.....200 psi

Keep for Future Reference

Contents

Introduction.................................................................................................................................................................3

Description.....................................................................................................................................................3

Intended Uses............................................................................................................................................................3

Purpose of Manual....................................................................................................................................................3

Misuses...........................................................................................................................................................3

Pump Manufacture Date............................................................................................................................................4

Pump Technical Data.................................................................................................................................................4

Fluid Pumping Application.........................................................................................................................................9

Tools................................................................................................................................................................9

Lifting, Transport, and Intermediate Storage.............................................................................................................10

Assembly and Installation......................................................................................................................................................11

Assembly.......................................................................................................................................11

Installation.............................................................................................................................11

Standard Mounting......................................................................................................................................11

Control Systems.......................................................................................................................................................12

Commissioning Start-Up, Operation, Shutdown..................................................................................................................12

Information.....................................................................................................................................12

Start-Up, Operation, Shutdown................................................................................................................................13

Maintenance and Servicing..................................................................................................................................................13

Information............................................................................................................................13

Disposal.................................................................................................................13

Cleaning.................................................................................................................14

Maintenance, Routine Servicing, and Inspection.....................................................................................................14

Troubleshooting.....................................................................................................................14

Replacement Parts...................................................................................................................................................15

Declaration of Incorporation.................................................................................................................................................20

Warranty............................................................................................................................................21

Introduction

Description

Roller pumps are designed for creating and boosting pressure in uid circuits. The economical rotary-action roller principle

requires no check valves, while providing positive displacement characteristics with less friction and lower starting torque

than other pumps. The pump operates by receiving a uid through the inlet port where it is captured and transported by

the rollers, and then expelled through the outlet port. Construction features include housings and rollers, which are made

in a variety of materials in order to be resistant to a wide range of chemicals. Standard models of roller pumps rotate

counterclockwise, when looking at the shaft end of the pump. Reverse rotation pumps are available.

Intended Uses

Roller pumps are intended for creating or booting dynamic pressure and, depending on the type of body, rotor and rollers

used, will work with a variety of uids. Roller pumps will work in a variety of environments but they should never be used

to pump liquids above 140°F (60°C) or below 34°F (1°C), or when the ambient air temperature is above 140°F (60°C). Any

uses outside of those specied in this manual are considered misuses and are prohibited. Contact the manufacturer for

any questions regarding specic acceptable uses.

Purpose of Manual

This manual provide instructions and requirements that must be met when installing, using and maintaining the product(s)

identied on the cover.

If the product is sold, the seller must pass this manual on to the new owner.

The following special attention notices are used to notify and advise the user of this product of procedures that may be

dangerous to the user or result in damage to the product.

ATTENTION

Attention is used to notify of installation, operation, or maintenance information that is important but not safety related.

This symbol is used to denote the presence of an electrical hazard that will result in personal injury, death or property

damage.

This symbol is used to denote the presence of a hazard that will result in personal injury, death or property damage.

California Proposition 65 Warning -- This product and related accessories contain chemicals known to the

State of California to cause cancer, birth defects or other reproductive harm.

Misuses

Hypro centrifugal pumps are designed to operate effectively within the specied speed, pressure and environmental

ranges. Going outside of these ranges will void the warranty and could cause damage to property or serious injury or

death.

• DO NOT run the pump faster than the maximum specied speed.

• DO NOT run the pump higher than the maximum specied pressure.

• DO NOT run pumps when the liquid has exceeded the maximum or minimum temperature limit (See Intended Uses).

• DO NOT pump non-approved liquids.

• DO NOT pump water or other liquids for human consumption.

• DO NOT operate any pump under the inuence of drugs or alcohol.

• DO NOT run the pump dry.

• DO NOT pump abrasive uids.

• DO NOT exceed the duty cycle for pumps with electric motors.

• DO NOT run the pump with a higher than recommended voltage.

PumpIdentication

Serialized labeling is used to enable users to precisely identify the pump’s manufacturing date.

Serial Number:

First and second digits: year (12 = 2012)

Thirdthroughfthdigits: consecutive day of the year the pump was manufactured.

Pump Technical Data

(All specications and performance data are based on water as a carrier uid)

PM1700 Series

Pump Only

PM1700C,PM1700N,PM1700XLPumpSpecications

Rollers

Max.

Flow Rate

(GPM[LPM])

Max.

Pressure

(PSI[Bar])

Max

RPM Ports Shaft

Continuous

Operation

(PSI[Bar])

Intermittent

Operation

(PSI[Bar])

Dry Weight

(LBS [KG])

Horsepower

requirement

Mounting

bolts

5 45.0[170.3] 200[13.8] 1000

1” NPT Inlet

& Outlet

1-1/4” Hose

Barb included

15/16”

Dia.

(Solid)

100[6.9] 200[13.8] 19lbs[8.6] See Table 4 X 5/16-

18 UNC

Performance Data PM1700C, PM1700N, PM1700XL Series Performance Data PM1700C, PM1700N, PM1700XL Series

(Imperial) (Metric)

Pressure GPM HP GPM HP GPM HP Pressure GPM HP GPM HP GPM HP

@540 RPM @600RPM @1000RPM @540 RPM @600RPM @1000RPM

0 PSI 25.0 0.27 28.0 0.34 45.0 1.42 0 BAR 94.6 0.27 106 0.34 170 1.42

50 PSI 21.0 1.18 24.5 1.39 43.0 3.0 3.4 BAR 79.5 1.18 92.7 1.39 163 3.0

100 PSI 19.0 2.13 22.0 2.36 41.0 4.67 6.9 BAR 71.9 2.13 83.3 2.36 155 4.67

150 PSI 17.0 2.89 20.0 3.34 39.0 6.07 10.3 BAR 64.3 2.89 75.7 3.34 148 6.07

200 PSI 15.0 3.85 18.0 4.39 --- --- 13.8 BAR 56.8 3.85 68.1 4.39 --- ---

Pump Dimensions

Dim. Inch mm

A 8.38 213

B 4.19 106

C 3.38 86

D 5.83 148

E 7.78 198

F 4.84 123

G 2.12 54

H 1.06 27

I 2.16 55

J 4.47 114

PM4101 Series

Pump Only

PM4101C,PM4101XLPumpSpecications

Rollers

Max.

Flow Rate

(GPM[LPM])

Max.

Pressure

(PSI[Bar])

Max

RPM Ports Shaft

Continuous

Operation

(PSI[Bar])

Intermittent

Operation

(PSI[Bar])

Dry Weight

(LBS [KG])

Horsepower

requirement

Mounting

bolts

4 7.2 [27.3] 150 [10.3] 2600

¾” NPT

Inlet &

Outlet

5/8” Dia.

(Solid) or ½”

Dia.(Hollow)

100 [6.9] 150 [10.3] 5 [2.27] See Table 2 X 5/16-

18 UNC

Performance Data PM4101C, PM4101XL Performance Data PM4101C, PM 4101XL

(Imperial) (Metric)

Pressure GPM HP GPM HP GPM HP Pressure GPM HP GPM HP GPM HP

@1800 RPM @2200RPM @2600RPM @1800 RPM @2200RPM @2600RPM

0 PSI 5.0 0.11 6.2 0.14 7.2 0.16 0 BAR 18.9 0.11 23.5 0.14 27.3 0.16

25 PSI 4.8 0.21 5.8 0.27 6.9 0.30 1.7 BAR 18.1 0.21 21.9 0.27 26.1 0.30

50 PSI 4.5 0.34 5.6 0.40 6.6 0.46 3.4 BAR 17.0 0.34 21.2 0.4 25.0 0.46

75 PSI 4.2 0.45 5.4 0.55 6.4 0.62 5.2 BAR 15.9 0.45 20.4 0.55 24.2 0.62

100 PSI 3.9 0.56 5.0 0.68 6.0 0.76 6.9 BAR 14.8 0.56 18.9 0.68 22.7 0.76

125 PSI 3.7 0.68 4.7 0.82 5.7 0.92 8.6 BAR 14.0 0.68 17.8 0.82 21.6 0.92

150 PSI 3.4 0.78 4.4 0.96 5.4 1.08 10.3 BAR 12.9 0.78 16.6 0.96 20.4 1.08

Pump Dimensions

Dim. Inch mm

A 4.75 121

B 2.38 61

C 1.67 42

D 3.03 77

E 5.39 137

F 3.34 85

G 1.00 25

H .49 13

I 1.43 36

J 2.96 75

K 1.75 45

PM6500 Series

Pump Only

PM6500C,PM6500XLPumpSpecications

Rollers

Max.

Flow Rate

(GPM[LPM])

Max.

Pressure

(PSI[Bar])

Max

RPM Ports Shaft

Continuous

Operation

(PSI[Bar])

Intermittent

Operation

(PSI[Bar])

Dry Weight

(LBS [KG])

Horsepower

requirement

Mounting

bolts

6 21.8 [82.5] 300 [20.7] 1200

-¾” NPT

Inlet &

Outlet

-1” Hose

Barb

included

5/8” Dia.

(Solid) 100 [6.9] 300 [20.7] 9 [4.1] See Table 2 X 5/16-

18 UNC

Performance Data PM6500C, PM6500XL Performance Data PM6500C, PM6500XL

(Imperial) (Metric)

Pressure GPM HP GPM HP GPM HP Pressure GPM HP GPM HP GPM HP

@540 RPM @1000RPM @1200RPM @540 RPM @1000RPM @1200RPM

0 PSI 9.7 0.08 18.2 0.20 21.8 0.30 0 BAR 36.7 0.08 68.9 0.20 82.5 0.30

50 PSI 8.0 0.38 16.5 0.71 20.1 0.90 3.4 BAR 30.3 0.38 62.4 0.71 76.1 0.90

100 PSI 7.2 0.68 15.4 1.26 19.1 1.51 6.9 BAR 27.3 0.68 58.3 1.26 72.3 1.51

150 PSI 6.6 0.97 14.7 1.80 18.2 2.14 10.3 BAR 25.0 0.97 55.6 1.80 68.9 2.14

200 PSI 5.6 1.29 14.0 2.34 17.3 2.84 13.8 BAR 21.2 1.29 53.0 2.34 65.5 2.84

250PSI 4.9 1.65 13.4 2.91 16.5 3.48 17.2 BAR 18.5 1.65 50.7 2.91 62.4 3.48

300PSI 4.3 1.91 12.7 3.47 15.7 4.17 20.7 BAR 16.3 1.91 48.1 3.47 59.4 4.17

Pump Dimensions

Dim. Inch mm

A 6.13 156

B 3.07 78

C 2.22 56

D 4.09 104

E 5.41 137

F 3.27 83

G 2.12 54

H 1.06 27

I 1.37 35

J 3.87 98

PM7650 Series

Pump Only

PM7560C,PM7560N,PM7560XLPumpSpecications

Rollers

Max.

Flow Rate

(GPM[LPM])

Max.

Pressure

(PSI[Bar])

Max

RPM Ports Shaft

Continuous

Operation

(PSI[Bar])

Intermittent

Operation

(PSI[Bar])

Dry Weight

(LBS [KG])

Horsepower

requirement

Mounting

bolts

8 22.5 [85.2] 300 [20.7] 1000

-¾” NPT

Inlet &

Outlet

-1” Hose

Barb

included

15/16” Dia.

(Solid) 100 [6.9] 300 [20.7] 13 [5.89] See Table 2 X 5/16-

18 UNC

Performance Data PM7560C, PM7560N, PM7560XL Performance Data PM7560C, PM7560N, PM7560XL

(Imperial) (Metric)

Pressure GPM HP GPM HP GPM HP Pressure GPM HP GPM HP GPM HP

@540 RPM @800RPM @1000RPM @540 RPM @800RPM @1000RPM

0 PSI 12.0 0.33 18.3 0.89 22.5 1.56 0 BAR 45.4 0.33 69.3 0.89 85.2 1.56

50 PSI 11.1 0.74 17.5 1.26 22.0 1.78 3.4 BAR 42.0 0.74 66.2 1.26 83.3 1.78

100 PSI 10.3 1.25 16.9 1.95 21.3 2.53 6.9 BAR 39.0 1.25 64.0 1.95 80.6 2.53

150 PSI 9.5 1.77 16.1 2.65 20.6 3.50 10.3 BAR 36.0 1.77 60.9 2.65 78.0 3.50

200 PSI 8.6 2.26 15.5 3.40 20.0 4.20 13.8 BAR 32.5 2.26 58.7 3.40 75.7 4.20

250 PSI 7.8 2.78 14.5 4.20 18.9 5.30 17.2 BAR 29.5 2.78 54.9 4.20 71.5 5.30

300 PSI 7.1 3.30 13.7 4.90 18.0 6.10 20.7 BAR 26.9 3.30 51.9 4.9 68.1 6.10

Pump Dimensions

Dim. Inch mm

A 7.00 178

B 3.50 89

C 2.88 73

D 5.45 138

E 6.91 176

F 4.37 111

G 2.12 54

H 1.06 27

I 1.97 50

J 3.25 83

PM7700 Series

Pump Only

PM7560C,PM7560N,PM7560XLPumpSpecications

Rollers Max.

Flow Rate

(GPM[LPM])

Max.

Pressure

(PSI[Bar])

Max

RPM

Ports Shaft Continuous

Operation

(PSI[Bar])

Intermittent

Operation

(PSI[Bar])

Dry Weight

(LBS [KG])

Horsepower

requirement

Mounting

bolts

7 22.1 [83.6] 200 [13.8] 800 -¾” NPT

Inlet &

Outlet

-1” Hose

Barb

included

15/16” Dia.

(Solid)

100 [6.9] 200 [13.8] 14 [6.36] See Table 4 X 5/16-

18 UNC

Performance Data PM7700C, PM7700N, PM700XL Performance Data PM7700C, PM7700N, PM700XL

(Imperial) (Metric)

Pressure GPM HP GPM HP GPM HP Pressure GPM HP GPM HP GPM HP

@540 RPM @600RPM @800RPM @540 RPM @600RPM @800RPM

0 PSI 14.2 0.23 15.3 0.28 22.1 0.37 0 BAR 53.7 0.23 57.9 0.28 83.6 0.37

50 PSI 12.9 0.56 14.0 0.62 20.7 0.86 3.4 BAR 48.8 0.56 53 0.62 78.3 0.86

100 PSI 11.9 1.10 13.0 1.20 19.5 1.66 6.9 BAR 45.0 1.10 49.2 1.20 73.8 1.66

150 PSI 11.2 1.64 12.3 1.80 18.6 2.40 10.3 BAR 42.4 1.64 46.6 1.80 70.4 2.40

200 PSI 10.3 2.22 11.6 2.44 17.8 3.26 13.8 BAR 39.0 2.22 43.9 2.44 67.4 3.26

Pump Dimensions

Dim. Inch mm

A 6.75 172

B 3.38 86

C 2.94 75

D 5.48 139

E 6.91 176

F 4.38 111

G 2.12 54

H 1.06 27

I 1.98 50

J 3.81 97

K 1.13 29

Fluid Pumping Applications

Application

Pump Materials

Compatible

Comments

Cast

Iron

Ni-

Resist

Silver

Series

Weed Control

Chemicals

X X X Use with super rollers and viton seals. When using with Round-

up use super or polypropylene rollers and Viton seals. Teon

rollers may be used with Roundup up to 100psi. Only Ni-Resist

and Silver series pumps should be used with Roundup.

Insect Control X X X All pump, roller and seal combinations.

Brush Control X X X Use super rollers and Viton seals.

Pest Control Chemical

and Fumigants

Liquid Fertilizers X X Use polypropylene rollers and Buna-N seals.

Powdered Fertilizers X X X Use super rollers or polypropylene rollers with Buna-N or Viton

seals.

Fluid Transfer

Acids X Use polypropylene or Teon rollers with Viton seals. Limit pres-

sure to 100psi when using Teon rollers. DO NOT use super

rollers with acids.

X - Pump approved for application.

Table 1

Flammable liquids as well as the following uids should never be put through pumps:

• Sewage

• Potable water

• Abrasive uids

Tools

The roller pumps and mounting assemblies are designed with Imperial (inch) bolts, however, there are many metric (mm)

sizes which will work with these bolts. In most cases an adjustable spanner wrench can also be used.

Lifting, Transport, and Intermediate Storage

Packaging Descriptions and Unpacking Instructions

• Roller pumps are shipped in cardboard boxes for safe transporting.

• When pumps are shipped in large quantities they may be put on a pallet to allow for easy storage, lifting and handling.

• Before lifting any pump or pallet determine the weight of the item by looking at the attached packing slips to establish

what lifting equipment should be used.

• Before installing the pump determine if all the components that come with the pump are present and undamaged. If

the pump is missing components contact customer service immediately.

• Once the pump is unpacked dispose of the packaging in a manner compliant with local and national regulations.

Lifting Instructions

• Before attempting to lift a pump ensure that the surrounding working area is free of hazards which could cause injury

or damage to property.

• During lifting operations any personnel not involved in the lift should not enter the working area.

• If lifting hooks, rope or chains are being used for a lift they must be free of damage and be rated to carry 150% of the

weight of the load to be lifted.

• Always wear steel toed shoes and cut resistant gloves when attempting to lift.

• When lifting and carrying always keep the pump close to your body. (See Figure 1)

• When starting the lift bend your knees and keep your back straight. (See Figure 1)

Tightening the stomach muscles will help keep your back straight.

• During the lift use your legs to do the work never use you back and make sure your legs are at least shoulder width

apart. (See Figure 1)

Figure 1

Transport

• All pumps are capable of being transported by air, sea, rail or motor vehicle. When the pump is shipped ensure

that the pump is moved in accordance with local and national laws, and is properly secured to prevent unwanted

movement which could cause damage to person or property. Prior to shipping all uids should be removed from the

pump.

Storage

• New pumps in their boxes can be stored several years as long as the port plugs are not removed. Once the plugs

have been removed if the pump is not to be used for an extended period of time (i.e. more than 30 days) the pump

must be winterized as described in the Cleaning section of this manual.

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