Pentair STA-RITE MS Series Bedienungsanleitung

OWNER’S MANUAL

Multi-Stage Deep Well Jet Pumps

368 1293ASB NF

20 100

“MS” Series

293 WRIGHT STREET, DELAVAN, WI 53115 WWW.STARITE.COM

PH: 8887827483

Safety 2

READ AND FOLLOW

SAFETY INSTRUCTIONS!

This is the safety alert symbol. When you see this

symbol on your pump or in this manual, look for one of

the following signal words and be alert to the potential

for personal injury:

warns about hazards that will cause serious

personal injury, death or major property damage if

ignored.

warns about hazards that can cause serious

personal injury, death or major property damage if

ignored.

warns about hazards that will or can cause

minor personal injury or property damage if ignored.

The label NOTICE indicates special instructions which

are important but not related to hazards.

Carefully read and follow all safety instructions in this

manual and on pump.

Keep safety labels in good condition.

Replace missing or damaged safety labels.

Make workshops childproof; use padlocks and master

switches; remove starter keys.

California Proposition 65 Warning

This product and related accessories contain

chemicals known to the State of California to cause

cancer, birth defects or other reproductive harm.

ELECTRICAL SAFETY

Capacitor voltage may be hazardous. To

discharge motor capacitor, hold insulated handle screw-

driver BY THE HANDLE and short capacitor terminals

together. Do not touch metal screwdriver blade or

capacitor terminals. If in doubt, consult a qualified elec-

trician.

GENERAL SAFETY

Do not touch an operating motor. Modern

motors are designed to operate at high temperatures. To

avoid burns when servicing pump, allow it to cool for 20

minutes after shut-down before handling.

Do not allow pump or any system component to freeze.

Freezing may damage system, leading to injury or flood-

ing. Allowing pump or system components to freeze will

void warranty.

Relief valve must be capable of passing full pump flow at

75 PSI.

Pump water only with this pump.

Periodically inspect pump and system components.

Wear safety glasses at all times when working on pumps.

Keep work area clean, uncluttered and properly lighted;

store properly all unused tools and equipment.

Keep visitors at a safe distance from the work areas.

WARNING

Hazardous pressure!

Install pressure relief

valve in discharge pipe.

Release all pressure on

system before working on

any component.

WARNING

Hazardous voltage.

Can shock, burn, or

cause death.

Ground pump before

connecting to power

supply. Disconnect power

before working on pump,

motor or tank.

Wire motor for correct

voltage. See “Electrical”

section of this manual and

motor nameplate.

Ground motor before

connecting to power

supply.

Meet National Electrical

Code, Canadian Electri-

cal Code, and local codes for

all wiring.

Follow wiring instruc-

tions in this manual

when connecting motor to

power lines.

Table of Contents 3

Page

General Safety .....................................................................................................2

Warranty..............................................................................................................3

Installation........................................................................................................4-7

Electrical...........................................................................................................8-9

Operation .....................................................................................................10-11

Maintenance.................................................................................................12-13

Troubleshooting.................................................................................................14

Repair Parts .................................................................................................15-16

Limited Warranty

STA-RITE warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be free

from defects in material and workmanship for the Warranty Period shown below.

Product Warranty Period

Water Systems Products — jet pumps, small centrifugal pumps,

submersible pumps and related accessories

whichever occurs first:

12 months from date of original installation,

or 18 months from date of manufacture

Pro-Source™ Composite Tanks 5 years from date of original installation

Pro-Source™ Steel Pressure Tanks 5 years from date of original installation

Pro-Source™ Epoxy-Lined Tanks 3 years from date of original installation

Sump/Sewage/Effluent Products 12 months from date of original installation, or

18 months from date of manufacture

Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication,

improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase

power through a phase converter will void the warranty. also that three phase motors must be protected by

three-leg, ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void.

Your only remedy, and STA-RITE’s only duty, is that STA-RITE repair or replace defective products (at STA-RITE’s choice). You

must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing

dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty Period has

expired. This warranty is not transferable.

STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER.

THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES,

INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE. THE FOREGOING WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an

implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and

You may also have other rights which vary from state to state.

This Limited Warranty is effective June 1, 2011 and replaces all undated warranties and warranties dated before June 1, 2011.

STA-RITE INDUSTRIES

293 Wright Street • Delavan, WI U.S.A. 53115

Phone: 1-888-782-7483 • Fax: 1-800-426-9446 • Web Site: sta-rite.com

1096 0697

Pump

Body

From

Well

Dirt and Scale Plug Pump and Pipes!

Use New Pipe for Best Results.

Clean Flow!

1100 0697

No Sags

Sags Allow Air Pockets

If Air Pockets Form, Water Won’t Flow.

Keep Pipe Straight and Angled up to Pump.

1101 0697

Figure 1: No Dirt or Scale in Suction

Pipe

Figure 2: Foot Valve Must Work Freely

Figure 3: No Air Pockets in Suction

Pipe

Installation 4

Figure 4: Suction Pipe Must Not Leak

BEFORE YOU INSTALL YOUR PUMP

NOTICE: For proper performance, pump MUST be matched to ejector and

to well depth. Use shallow well installation for wells up to 25 ft depth to

water and deep well ejector for depths up to 130 ft.

Step 1. Long runs and many fittings increase friction and reduce flow.

Locate pump as close to well as possible: use as few elbows and

fittings as possible.

Step 2. Be sure well is clear of sand. Sand will plug the pump and void the

warranty.

Step 3. Protect pump and all piping from freezing. Freezing will split

pipe, damage pump and void the warranty. Check locally for frost

protection requirements (usually pipe must by 12” below frost line

and pump must be insulated).

Step 4. Be sure all pipes and foot valve are clean and in good shape.

Step 5. No air pockets in suction pipe.

Step 6. No leaks in suction pipe. Use PTFE pipe thread sealant tape to seal

pipe joints.

Step 7. Match pump to well.

IMPORTANT: Flow into well must at least equal flow out through

pump!

Step 8. Unions installed near pump and well will aid in servicing. Leave

room to use wrenches.

Step 9. Plug 1” drive port when installing on shallow well.

SHALLOW WELL/CENTRIFUGAL INSTALLATION

No ejector is used in this case, plug the smaller of the two inlet ports,

using the larger for the suction pipe. Refer to Figure 6 for installation tips.

Maximum depth to water for shallow well/centrifugal operation is 25 feet.

NOTICE: To avoid pump overloading and motor failure, install a flow

control valve at the discharge to limit flow to 20 gallons per minute.

1102 0697

No Air Leaks

in Suction Pipe.

Pipe Joint

Compound Will

Damage Plastic.

If Air Flows

Water Won’t

Use PTFE Tape

Be sure

entire

well

point is

below

water.

Drive

Coupling

Drive

Point

Check

Valve

1" NPT

Plug

Well

Casing

1" NPT

Plug

Well

Casing

Foot

Valve &

Strainer

Foot

Valve &

Strainer

Shallow well is less

than 25' (7.6M)

to water with

pump running.

Deep well is more

than 25' (7.6M)

to water with

pump running.

822 0697

Figure 5: Double Pipe Deep Well Figure 6: Cased Shallow Well

and Drive Point Shallow Well

Be sure

entire

well

point is

below

water.

Drive

Coupling

Drive

Point

Check

Valve

1" NPT

Plug

Well

Casing

1" NPT

Plug

Well

Casing

Foot

Valve &

Strainer

Foot

Valve &

Strainer

Shallow well is less

than 25' (7.6M)

to water with

pump running.

Deep well is more

than 25' (7.6M)

to water with

pump running.

822 0697

Installation 5

PIPING IN THE DEEP WELL

See Figures 7 and 8.

NOTICE: Deep well installations are either single pipe (2” wells) or double

pipe (4” and larger wells). In a double pipe installation, the larger pipe is

the suction pipe and the smaller pipe is the drive pipe (very deep wells

may use suction and drive pipes of the same diameter).

Plastic pipe is ideal for double pipe installations. Due to its light weight,

it is easy to handle and does not usually require a block and tackle for

installation and removal.

PLASTIC PIPE INSTALLATION – DOUBLE PIPE

NOTICE: Use PTFE pipe thread sealant tape on all male threads on plastic

pipe and fittings to prevent air leaks in suction piping.

Step 1. Inspect ejector to make sure that nozzle and venturi openings are

clean and clear.

Step 2. Inspect pipe for any foreign matter or obstructions.

IMPORTANT: Make sure that no foreign matter enters pipe

openings while installing pump.

Step 3. Make sure foot valve operates freely: attach to ejector with a close

nipple. Use PTFE pipe thread sealant tape on male threads.

Step 4. Install nozzle and venturi in deep well ejector.

Step 5. Using PTFE pipe thread sealant tape on male threads, install

special plastic pipe adapter (supplied with ejector) by screwing

adapter into 1-1/4” tapped hole in ejector body (see Figure 7A).

Step 6. Thread a 1” plastic pipe adapter into the 1” tapped hole in ejector

body (see Figure 7A).

Step 7. Install sufficient plastic pipe in well casing to place ejector at the

proper depth. (Your well driller should supply this information.)

IMPORTANT: as a guide, the ejector should be set at least 10

to 20 feet below the lowest water level with pump running, if

possible, but always at least five feet from the bottom of the well.

Step 8. Tighten all hose clamps securely on plastic pipe. Use two clamps

per joint to prevent air leaks into suction pipe. Clamp screws

should be on opposite sides of the pipe. Fill pipes with water to

make sure that foot valve and connections do not leak.

Step 9. Install sanitary well seal on top of well casing; use steel nipple

through well seal as shown in Figure 7A.

IMPORTANT: align locating lugs on adapter flange and pump

base so that pump discharge will be aligned with piping.

Step 10. Install 1” nipple in one side of adapter flange. Slide threadless

coupling down over drive pipe from well. Thread adapter flange

onto suction pipe from well and align nipple and drive pipe.

Step 11. Slide threadless coupling up and secure nipple to drive pipe.

Step 12. Remove paper backing from adhesive gasket. Apply gasket to

adapter flange, making sure that holes line up.

Step 13. Align locating lugs on pump base with locating lugs on adapter

flange; attach pump to flange with cap screws provided.

Step 14. See “Discharge Pipe Sizes” for information regarding correct

discharge pipe size.

Figure 7

Pump

Gasket

Adapter Flange

Threadless

Coupling

Sanitary

Well Seal

Steel Pipe Nipple

Coupling

1" Plastic Drive Pipe

1" Plastic Pipe Adapter

Ejector Assembly

Foot Valve & Strainer

1-1/4" Plastic Suction Pipe

Special 1-1/4" Plastic Pipe

Adapter. (Supplied with Ejector)

Sanitary

Well Seal

1" Drive Pipe

Ejector Assembly

Foot Valve & Strainer

1-1/4" Suction Pipe

Threadless Coupling

A-OFFSET INSTALLATION

PLASTIC PIPE SHOWN

B-OVER THE WELL INSTALLATION

STEEL PIPE SHOWN

474 0194

Pump

Gasket

Adapter Flange

Threadless

Coupling

Sanitary

Well Seal

Steel Pipe Nipple

Coupling

1" Plastic Drive Pipe

1" Plastic Pipe Adapter

Ejector Assembly

Foot Valve & Strainer

1-1/4" Plastic Suction Pipe

Special 1-1/4" Plastic Pipe

Adapter. (Supplied with Ejector)

Sanitary

Well Seal

1" Drive Pipe

Ejector Assembly

Foot Valve & Strainer

1-1/4" Suction Pipe

Threadless Coupling

A-OFFSET INSTALLATION

PLASTIC PIPE SHOWN

B-OVER THE WELL INSTALLATION

STEEL PIPE SHOWN

474 0194

SINGLE PIPE EJECTOR INSTALLATION

Single pipe installations require (see Figure 8):

a. Galvanized steel pipe

b. Leather packer-type ejector with built-in foot valve

c. Turned couplings (supplied with packer-type ejector)

d. Well casing adapter.

Step 1. Connect ejector to first length of pipe. Use pipe joint compound

sparingly on male threads.

Step 2. Lower pipe into casing. Use special turned couplings (included

with 2” single pipe ejector package) to increase water flow. Use

pipe joint compound sparingly on male couplings threads.

NOTICE: Fill pipe with water as each length is added to be sure foot valve

and connections do not leak.

Step 3. Add lengths of pipe until the ejector reaches the proper depth.

(Your well driller should supply this information.)

IMPORTANT: as a guide, the ejector should be set at least 10 to 20 feet

below the lowest water level with pump running, if possible, but always at

least 5 feet above the bottom of the well (see Figure 8).

Step 4. To properly seat the cup seals, after the ejector is correctly

positioned move the assembly up and down slightly. Water

pressure in the casing will then soak the cup seals (see Figure 8).

They should seal within 2-3 hours after installation.

Step 5. With ejector set, install well casing adapter. Remove pipe holder.

Align locating lugs and tighten adapter to form seal with well casing.

DISCHARGE PIPE SIZES

Step 1. If increasing discharge pipe size, install reducer in pump discharge

port. Do not increase pipe size by stages.

Step 2. When the pump is set away from the points of water use, the

discharge pipe size should be increased to reduce pressure losses

caused by friction.

 •Upto100ftrun:Samesizeaspumpdischargeport.

 •100ft.to300ftrun:Increaseonepipesize.

 •300ft.to600ftrun:Increasetwopipesizes.

Figure 8

Well Casing

serves as

Drive Pipe

Suction

Pipe

Venturi

Nozzle

Ejector

JET NO. J32P- 24

Casing Adapter

(Use gasket

between adapter

and pump flange)

Cup

Leathers

Pump

mounted

on Casing

Adapter

5 Feet

or more

10 to 20 Feet

Water level

with pump

running

2357b 0697

Preparing to Start the Pump – Deep Well 6Installation 6

Installation 7

PRESSURE TANK INSTALLATION – DEEP WELL

The Pressure Tank provides a reservoir of water under pressure and

maintains cushion of air pressure to prevent pipe hammering and possible

damage to plumbing components. When water is drawn off through house

fixtures, the pressure in the tank is lowered and the pressure switch starts

the pump.

STANDARD TANK CONNECTION

When a standard tank is used, an air volume control (AVC) adds air to the

tank when it is needed. See Figure 10 for typical standard tank installation.

To connect AVC to pump, thread a 1/4” compression fitting into tapped

hole on the front of the pump. Cut tubing to length to reach AVC; assemble

to fitting on pump and to AVC on tank. See installation instructions

provided with tank and AVC for details.

PRECHARGED TANK CONNECTION

When a precharged tank is used, no AVC is necessary. See Figure 10 for

typical precharged tank installation. A precharged tank contains a factory

provided air charge.

IMPORTANT: your pump pressure switch is set for a 30-50 PSI range and

requires a tank pre-charge of 28 PSI for proper operation (see Fig. 11). See

tank owner’s air charge. An annual check on tank charge is recommended.

Figure 9: Pump With Standard Tank

Air Volume

Control

(AVC)

Standard Tank

AVC

Port

2355b 0697

1" Discharge

Relief Valve

Pressure

Regulator

Well Seal

AVC Tubing

Figure 10: Pump With Pre-charged

Tank

20 100

Relief Valve

Pressure

Regulator

1" Discharge

Pre-Charged

Pressure Tank

2358b 0697

Figure 11: Checking Tank Pre-charge

1054 0697

Check Pressure With

Tire Gauge

Electrical 8

Disconnect power before working on pump, motor, pressure switch, or wiring.

Figure 12: Motor wiring connections through Pressure Switch. Match motor voltage to line voltage.

Your Motor Terminal Board (under the motor end cover)

and Pressure Switch look like one of those shown below.

Convert to 115 Volts as shown. Do not change motor

wiring if line voltage is 230 Volts or if you have a single

voltage motor. Connect power supply as shown for your

type of switch and your supply voltage.

Pull plug

straight

out from

terminal

board.

Plug in again

with arrow

on plug

pointing to

'115 Volts'.

230

Volts

115

Volts

230

Volts

115

Volts

Ground

Screw

3962 0401 A

115 V

230 V

230 Volt to 115 Volt Conversion. Move plug to change voltage.

Ground

Screw

230V

115V

230V

115V

230V

115V

230V

115V

Power Supply

Wires

230 Volt to 115 Volt Conversion. Move plug to change voltage.

Clamp the power cable to prevent strain

on the terminal screws.

Connect the green (or bare copper) ground wire

to the green ground screw.

Motor wires connect here.

Clamp the power cable to prevent strain

on the terminal screws.

Connect the green (or bare copper) ground wire

to the green ground screw.

Motor wires connect here.

3187 0398

Power supply wires connect here.

230 Volt: Connect 2 hot wires (black and red)

here and cap the white (neutral) wire. It does

not matter which wire goes to which screw.

115 Volt: Connect one hot wire (black or red)

to one of these screws (it doesn't matter

which one). Connect the white (neutral) wire

to the other screw. Cap any remaining

black or red wires.

Power supply wires connect here.

230 Volt: Connect 2 hot wires (black and red)

here and cap the white (neutral) wire. It does

not matter which wire goes to which screw.

115 Volt: Connect one hot wire (black or red)

to one of these screws (it doesn't matter

which one). Connect the white (neutral) wire

to the other screw. Cap any remaining

black or red wires.

Hazardous voltage. Can shock, burn, or

kill. Connect ground wire before connecting power sup-

ply wires. Use the wire size (including the ground wire)

specified in the wiring chart. If possible, connect the

pump to a separate branch circuit with no other appli-

ances on it.

Explosion hazard. Do not ground to a gas

supply line.

WIRING CONNECTIONS

Fire hazard. Incorrect voltage can cause a

fire or seriously damage the motor and voids the warran-

ty. The supply voltage must be within ±10% of the motor

nameplate voltage.

NOTICE: Dual-voltage motors are factory wired for 230

volts. If necessary, reconnect the motor for 115 volts, as

shown. Do not alter the wiring in single voltage motors.

Install, ground, wire, and maintain your pump in com-

pliance with the National Electrical Code (NEC) or the

Canadian Electrical Code (CEC), as applicable, and with

all local codes and ordinances that apply. Consult your

local building inspector for code information.

Electrical 9

WIRING CHART – Recommended Wire and Fuse Sizes

BRANCH DISTANCE IN FEET FROM MOTOR TO METER

MAX. FUSE* 0 51 101 201

MOTOR

VOLTS LOAD RATING TO TO TO TO

AMPS AMPS 50 100 200 300

1/2 115 13.0 20 12 12 10 8

1/2 230 6.5 15 14 14 14 14

3/4 115 14.8 20 12 12 8 6

3/4 230 7.4 15 14 14 14 14

1 115 19.2 25 10 10 8 6

1 230 9.6 15 14 14 14 12

1-1/2 230 12.0 15 14 14 14 12

2 230 11.5 15 14 14 14 12

(*)Time delay fuse or circuit breakers are recommended in any motor circuit.

Step 1. Connect the ground wire first as shown in Figure

12. The ground wire must be a solid copper wire

at least as large as the power supply wires.

Step 2. There must be a solid metal connection between

the pressure switch and the motor for motor

grounding protection. If the pressure switch is

not connected to the motor, connect the green

ground screw in the switch to the green ground

screw under the motor end cover. Use a solid

copper wire at least as large as the power supply

wires.

Step 3. Connect the ground wire to a grounded lead in

a service panel, to a metal underground water

pipe, to a metal well casing at least ten feet (3M)

long, or to a ground electrode provided by the

power company or the hydro authority.

Step 4. Connect the power supply wires to the pressure

switch as shown in Figure 12.

Connection Procedure:

Operation 10

PRIMING THE PUMP

NEVER run pump dry. Running pump without water may

cause pump to overheat, damaging seal and possibly causing burns to

persons handling pump. Fill pump with water before starting.

NEVER run pump against closed discharge, to do so can boil

water inside pump, causing hazardous pressure in unit and possibly

scalding persons handling pump.

NOTICE: Open water system faucets before priming pump for the first time.

Step 1. Remove pressure gauge.

a. Close regulator valve (turn clockwise - see Figure 13).

b. Fill pump and suction pipe with water (Figure 13).

c. Replace pressure gauge, using PTFE pipe thread sealant tape on

thread; tighten gauge.

IMPORTANT: If a priming tee and plug have been provided for a long

horizontal run, be sure to fill suction pipe through this tee and replace

plug. (Do not forget to PTFE pipe thread sealant tape the plug.)

Step 2. Start Pump:

Pressure should build rapidly to 50 pounds per square inch or more

as ejector and pump prime.

IF NO PRESSURE OR NO WATER, REPEAT Step No. 1 (above) two or three

times to remove entrapped air from the suction pipes.

Step 3. If, after priming pump several times, no water is pumped, check the

following:

a. Suction pipe in the water and has no leaks.

NOTICE: Air can leak in even where water won’t leak out. Make

sure all joints are tight.

b. Control valve, check valve, or foot valve installed and operating

correctly.

c. Pump trying to lift water more than 25 feet (shallow well)

or more than rated lift for deep well ejector used (including

compensation for horizontal offset).

d. Be sure pump is not air locked. In offset installations, pump

suction port should be highest point in suction pipe; there should

be no sags in suction pipe (run it straight and at a slight angle

upward from well head to pump).

NOTICE: For deep well installation, go to Step 4 (Page 11). Shallow well

installations go to Step 6 (Page 11).

20 100

2361a 0697

Figure 13A: Close Regulator

2360a 0697

Figure 13B: Fill Pump with Water

20 100

1030a 0697

1060a 0697

Figure 13D: Adjustor Regulator

Figure 13C: Start Pump

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