Pepperl+Fuchs EtherCAT WCS-ECG110 Bedienungsanleitung

WCS-ECG110 interface

module

WCS EtherCAT interface

module

FACTORY AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-

try, published by the Central Association of the Electrical Industry (Zentralverband

Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the

supplementary clause: "Expanded reservation of proprietorship"

WCS-ECG110 interface module

1 Introduction................................................................................. 4

1.1 Content of this Document ................................................................... 4

1.2 Target Group, Personnel...................................................................... 4

1.3 Symbols Used ...................................................................................... 4

2 Product description.................................................................... 6

2.1 Use and application ............................................................................. 6

2.2 Dimensions........................................................................................... 6

2.3 Design of the Device............................................................................ 7

3 Installation................................................................................. 11

3.1 Mounting ............................................................................................. 11

3.2 Electrical Connection ........................................................................ 12

3.3 Dismounting ....................................................................................... 15

4 Commissioning......................................................................... 16

4.1 Introduction ........................................................................................ 16

4.2 Connecting the WCS Reader ............................................................ 17

4.3 Connection to the network................................................................ 18

4.4 Integrating WCS-ECG110 into the Network..................................... 19

4.5 Request byte for read heads............................................................. 22

4.6 Data format for modules.................................................................... 23

5 Appendix ................................................................................... 25

5.1 Cable routing in the RS-485 bus....................................................... 25

5.2 Data cables and accessories ............................................................ 28

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WCS-ECG110 interface module

Introduction

1Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the

product life cycle. This may include information on the following:

Product identification

Delivery, transport, and storage

Mounting and installation

Commissioning and operation

Maintenance and repair

Troubleshooting

Dismounting

Disposal

The documentation comprises the following parts:

This document

Datasheet

In addition, the documentation may comprise the following parts, if applicable:

EU-type examination certificate

EU declaration of conformity

Attestation of conformity

Certificates

Control drawings

Instruction manual

Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Note!

For full information on the product, refer to the further documentation on the Internet at

www.pepperl-fuchs.com.

WCS-ECG110 interface module

Introduction

2019-02

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is

mandatory that you observe these warning messages for your personal safety and in order to

avoid property damage.

Depending on the risk level, the warning messages are displayed in descending order as

follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

2019-02

WCS-ECG110 interface module

Product description

2 Product description

2.1 Use and application

The WCS-ECG110 interface module serves as an interface between the WCS reader and the

EtherCAT controller. The device has 2 EtherCAT ports. The data is transferred between the

WCS reader(s) and the WCS-ECG310 via the RS-485 interface, and from the WCS-ECG310

to the control panel via the EtherCAT protocol.

You can connect up to 4 WCS readers of type LS221 or LS121. If you connect several readers,

they must have different addresses. The number of connected readers is configured in the

hardware project settings.

2.2 Dimensions

The interface module housing has the following dimensions.

Figure 2.1 Dimensions

115

100 23

WCS-ECG110 interface module

Product description

2019-02

2.3 Design of the Device

Device components

Figure 2.2 Interface module overview

1RS-485 bus termination slide switch

2X1: RS-485 interface

3Mounting bracket

4X2: Connection for power supply

5X3: EtherCAT communication interface

6Front panel with rotary coding switches and indicator lights

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WCS-ECG110 interface module

Product description

Front panel

Figure 2.3 Front panel overview

Power:

The "Power" LED is green: The WCS-ECG110 interface module is correctly connected to the

power supply.

State:

The "State" LED is green: Data is being exchanged with the WCS readers. Using the 4 "Error

No/Select ID" LEDS, the number of the currently polled WCS reader is displayed.

The "State" LED is red: The interface module has detected an error or a warning. The interface

module displays the binary coded error and/or warning number via the "Error No/Select ID"

LEDs.

ErrorNo/Select ID Reader address

8421

00010

00101

01002

10003

Table 2.1 Display via the four "ErrorNo/Select ID" LEDs when the "State" LED lights up green.

Error no. 1...5: Switch the interface module off and back on. If the error occurs

again, the module must be replaced.

Warning no. 6...15: The warning provides information. The interface module displays

the warning for one minute and then resets automatically.

Power/State

State

WCS-ECG110 Modul

Bus

State

Bus

Power

Link/Act. In

Link/Act. Out

EtherCAT

WCS-ECG110 interface module

Product description

2019-02

Rotary coding switches S4 and S5

The two switches control the operating modes. Ensure that the two switches are at position 0

to enable the data exchange mode.

EtherCAT State:

ErrorNo/Select ID LED Error number Error description

LED8 LED4 LED2 LED1

0000 0 Reserved

0001 1 Hardware error

0010 2 EEPROM error

0011 3 Internal memory error

0100 4 Fieldbus hardware error or incorrect

fieldbus ID

0101 5 Script error

0110 6 Reserved

0111 7 WCS reader communication, RS

send buffer overflow

1000 8 WCS reader communication, RS

receive buffer overflow

1001 9 WCS reader communication, RS

timeout

1010 10 General fieldbus error

1011 11 Parity error or frame check error

1100 12 Reserved

1101 13 Fieldbus configuration error

1110 14 Fieldbus data buffer overflow

1111 15 Reserved

Table 2.2 Meaning of the error codes (display via the four "Error No/Select ID" LEDs when the "State"

LED lights up red and thus indicates an error or a warning)

ERR State (red LED)Error Description

Off No error The EtherCAT communication of the

device is ready for operation.

Flashing Invalid configuration General Configuration error (example:

wrong object settings)

1 x flashing Unprompted status change The application changed the EtherCAT

state independently: The parameter

"Change" in the AL-status register is set

to 0x01: Change/Error

2 x flashing Application Watchdog

Timeout

A timeout of the application has occurred

(example: 10 ms IR error)

2019-02

WCS-ECG110 interface module

Product description

The states of the LEDs are defined as follows:

EtherCAT Power:

The "EtherCAT" LED is green: The LED is connected directly to the electrically isolated supply

voltage of the PROFINET side.

EtherCAT Link/Activity In:

The "Link/Activity" LED at the IN port is directly activated by the EtherCAT processing unit and

lights up green when the gateway at the RJ45(In) is located on an operational network (link

pulses are received) and flickers in case of network data traffic (activity).

EtherCAT Link/Activity Out:

The "Link/Activity" LED at the OUT port is directly activated by the EtherCAT processing unit

and lights up green when the gateway at the RJ45(Out) is located on an operational network

(link pulses are received) and flickers in case of network data traffic (activity).

RUN State (green

LED)Status Description

Off INIT The device is in the INIT status.

flashing PRE-OPERATIONAL The device is in PRE-OPERATIONAL

status.

1 x flashing SAFE OPERATIONAL The device is in the SAFE-

OPERATIONAL status.

on OPERATIONAL The device is in OPERATIONAL status.

LED status Definition

on The LED is permanently on.

Off The LED is permanently off.

Flashing The LED changes the state from ON to OFF at a frequency of 2.5 Hz:

ON for 200 ms, followed by OFF for 200 ms.

1 x flashing The LED lights up briefly (200 ms), followed by a long OFF phase

(1000 ms).

2 x flashing The LED shows a series of short flashes twice (200 ms), separated by

an OFF phase (200 ms). The series is completed with a long OFF

phase (1000 ms).

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