Pepperl+Fuchs WCS-ECG410 Bedienungsanleitung

WCS-ECG410

Interface Module

EtherCAT

Manual

With regard to the supply of products, the current issue of the following document is applicable: The

General Terms of Delivery for Products and Services of the Electrical ndustry, published by the Central

Association of the Electrical ndustry (Zentralverband Elektrotechnik und Elektroindustrie (ZVE ) e.V.)

in its most recent version as well as the supplementary clause: "Expanded reservation of proprietor-

ship"

Worldwide

Pepperl+Fuchs Group

Lilienthalstr. 200

68307 Mannheim

Germany

Phone: +49 621 776 - 0

E-mail: info@de.pepperl-fuchs.com

North American Head uarters

Pepperl+Fuchs nc.

1600 Enterprise Parkway

Twinsburg, Ohio 44087

USA

Phone: +1 330 425-3555

E-mail: sales@us.pepperl-fuchs.com

Asia Head uarters

Pepperl+Fuchs Pte. Ltd.

P+F Building

18 Ayer Rajah Crescent

Singapore 139942

Phone: +65 6779-9091

E-mail: sales@sg.pepperl-fuchs.com

https://www.pepperl-fuchs.com

WCS-ECG410

Contents

2020-03

1 Introduction................................................................................................................ 4

1.1 Content of this Document............................................................................. 4

1.2 Target Group, Personnel ............................................................................... 4

1.3 Symbols Used ................................................................................................ 4

2 Product description................................................................................................... 6

2.1 Use and Application ...................................................................................... 6

2.2 Dimensions..................................................................................................... 6

2.3 Design of the Device...................................................................................... 7

3 Installation................................................................................................................ 11

3.1 Mounting....................................................................................................... 11

3.2 Electrical Connection .................................................................................. 12

3.3 Dismounting................................................................................................. 14

4 Commissioning........................................................................................................ 15

4.1 Introduction.................................................................................................. 15

4.2 Connecting the WCS Read Head................................................................ 16

4.3 Connection to the Network ......................................................................... 18

4.4 Integrate Interface Module into the Network ............................................19

4.5 Data Format for Modules ............................................................................ 22

5 Communication with WCS read heads .................................................................. 24

5.1 Data Protocols ............................................................................................. 24

5.2 Option-E—Extended, Type WCS3B-LS2*E*, RS-485................................. 27

6 Appendix .................................................................................................................. 30

6.1 Cable Routing in the RS-485 Bus ............................................................... 30

6.2 Data Cable ....................................................................................................32

2020-03

WCS-ECG410

ntroduction

1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the

product life cycle. This may include information on the following:

•Product identification

•Delivery, transport, and storage

•Mounting and installation

•Commissioning and operation

•Maintenance and repair

•Troubleshooting

•Dismounting

•Disposal

The documentation comprises the following parts:

•This document

•Datasheet

n addition, the documentation may comprise the following parts, if applicable:

•EU-type examination certificate

•EU declaration of conformity

•Attestation of conformity

•Certificates

•Control drawings

•nstruction manual

•Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-

ing lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation, com-

missioning, operation, maintenance, and dismounting of the product. The personnel must have

read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

Note

For full information on the product, refer to the further documentation on the nternet at

www.pepperl-fuchs.com.

WCS-ECG410

ntroduction

2020-03

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. t is mandatory

that you observe these warning messages for your personal safety and in order to avoid prop-

erty damage.

Depending on the risk level, the warning messages are displayed in descending order as fol-

lows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note

This symbol brings important information to your attention.

2020-03

WCS-ECG410

Product Description

2 Product Description

2.1 Use and Application

The WCS-ECG410 interface module acts as an interface between the WCS read head and the

EtherCAT controller. The device has two EtherCAT ports. Data is transferred between the WCS

read head or WCS read heads and the interface module via the RS-485 interface and from the

interface module to the controller via the EtherCAT protocol.

You can connect up to four LS221 or LS121 WCS read heads. f you connect several read

heads, they must have different addresses. The number of connected read heads is configured

in the hardware project planning.

The interface module supports the operation of read heads with the Extended option (WCS3B-

LS*E*), with distances of up to 629 meters.

2.2 Dimensions

The interface module housing has the following dimensions.

Figure 2.1 Dimensions

115

100 23

WCS-ECG410

Product Description

2020-03

2.3 Design of the Device

Device Components

Figure 2.2 nterface module overview

1RS-485 bus termination slide switch

2X1: RS-485 interface

3Mounting bracket

4X2: Connection for power supply

5X3: EtherCAT communication interface

6Front panel with rotary coding switch and LED status indicator

2020-03

WCS-ECG410

Product Description

Front Panel

Figure 2.3 Front panel overview

WCS read head: LED status indicator and rotary coding switch

Power:

The "Power" LED lights up green: power supply is present.

State:

The "State" LED is green: Data is being exchanged with the WCS read heads. The four "Error

No/Select D" LEDs are used to display the number of the currently polled WCS read head.

The "State" LED lights up red: The interface module has detected an error or a warning. The

interface module displays the binary-coded error and/or warning number via the "Error

No/Select D" LEDs.

Error No/Select ID Read head

address

8 4 2 1

00010

00101

01002

10003

Table 2.1 Display via the four "ErrorNo/Select D" LEDs when the "State" LED lights up green

Error (No. 1...5): Switch the interface module off and back on. f the error occurs

again, the module must be replaced.

Warning (No. 6...15): The warning provides information. The interface module displays

the warning for one minute and then resets automatically.

Power/State

State

WCS-ECG410 Modul

Bus

State

Bus

Power

Link/Act. In

Link/Act. Out

EtherCAT

WCS-ECG410

Product Description

2020-03

Rotary Coding Switches S4 and S5

Rotary coding switches S4 and S5 are used to determine the number of read heads and the

protocol used (WCS or WCS Extended); see chapter 4.2.

LED ErrorNo/Select ID Error number Error description

LED8 LED4 LED2 LED1

0000 0

Reserved

0001 1

Hardware error

0010 2

EEPROM error

0011 3

nternal memory error

0100 4

Fieldbus hardware error or incorrect

fieldbus D

0101 5

Script error

0110 6

Reserved

0111 7

WCS read head communication, RS

send buffer overflow

1000 8

WCS read head communication, RS

receive buffer overflow

1001 9

WCS read head communication, RS

timeout

1 0 1 0 10

General fieldbus error

1 0 1 1 11

Parity error or frame check error

1 1 0 0 12

Reserved

1 1 0 1 13

Fieldbus configuration error

1 1 1 0 14

Fieldbus data buffer overflow

1 1 1 1 15

Reserved

Table 2.2 Significance of the error codes (display via the four "Error No/Select D" LEDs when the

"State" LED lights up red and thus indicates an error or a warning)

2020-03

WCS-ECG410

Product Description

EtherCAT: LED Status Indicator

Bus State:

The states of the LEDs are defined as follows:

Bus Power:

The "Bus Power" LED is green: The LED is connected directly to the electrically isolated supply

voltage of the EtherCAT side.

Link/Activity In:

The "Link/Activity" LED at the N port is directly activated by the EtherCAT processing unit and

lights up green when the gateway at the RJ45( n) is located on an operational network (link

pulses are received) and flickers in case of network data traffic (activity).

Link/Activity Out:

The "Link/Activity" LED at the OUT port is directly activated by the EtherCAT processing unit

and lights up green when the gateway at the RJ45(Out) is located on an operational network

(link pulses are received) and flickers in case of network data traffic (activity).

ERR State (red LED) Error Description

Off No error The EtherCAT communication of the device

is ready for operation.

Flashing nvalid configuration General configuration error (example: wrong

object settings)

1 x flashing Unprompted status

change

The application changed the EtherCAT state

independently: The parameter "Change" in

the AL-status register is set to 0x01:

Change/Error

2 x flashing Application Watchdog

Timeout

The application has timed out (example:

10 ms R error)

RUN State (green LED) Status Description

Off N T The device is in the N T status.

Flashing PRE-OPERAT ONAL The device is in PRE-OPERAT ONAL

status.

1 x flashing SAFE OPERAT ONAL The device is in SAFE-OPERAT ONAL

status.

On OPERAT ONAL The device is in OPERAT ONAL status.

LED status Definition

On The LED is permanently on.

Off The LED is permanently off.

Flashing The LED changes the state from ON to OFF at a frequency of

2.5 Hz: ON for 200 ms, followed by OFF for 200 ms.

1 x flashing The LED lights up briefly (200 ms), followed by a long OFF phase

(1000 ms).

2 x flashing The LED shows a series of short flashes twice (200 ms), separated

by an OFF phase (200 ms). The series is completed with a long

OFF phase (1000 ms).

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