Pepperl+Fuchs FB Remote I/O Bedienungsanleitung

FB Remote I/O

Hardware

PROCESS AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-

try, published by the Central Association of the lectrical Industry (Zentralverband

lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the

supplementary clause: " xpanded reservation of proprietorship"

FB Remote I/O

1 Introduction 5

1 1 Content of this Document 5

1 2 Target Group, Personnel 5

1 3 Symbols Used 6

2 Product Specifications 7

2 1 Prerequisites for Operating the FB Remote I/O Unit 7

2 2 Introduction 7

2 3 System Components 8

2 4 Field Units (Surrounding Enclosures) 9

2 5 Backplanes 11

2 5 1 Function........................................................................................... 11

2 5 2 Design and Dimensions................................................................... 12

2 5 3 Backplane and Module Compatibility............................................... 15

2 6 I/O Modules, Com Units, Bus Termination Modules,

Power Supplies 16

2 6 1 Layout .............................................................................................. 16

2 6 2 Function........................................................................................... 17

2 6 3 Design and Dimensions of the Modules........................................... 20

2 7 Accessories 21

2 7 1 Field Wiring...................................................................................... 21

2 7 2 Cordsets .......................................................................................... 26

2 7 3 FB Removal Tool for x-d Modules.................................................. 27

3 Installation 28

3 1 Field Unit (Surrounding Enclosure) 28

3 2 Backplanes 29

3 3 Connections for FB9262BP* 30

3 4 Maximum Number of I/O Modules 32

3 5 Inserting and Removing Modules 33

3 6 Field Wiring 41

3 6 1 I/O Modules with Front Socket ......................................................... 43

3 6 2 I/O Modules with Cable Tail.............................................................. 46

FB Remote I/O

3 7 Coding 48

3 8 Line Fault Detection 49

3 9 Cold Junctions in Thermocouples 49

3 10 Line Resistance in Resistance Thermometers 50

3 11 Strain Gage Measurement 51

3 12 Status Monitoring of the Output Shutdown 52

3 13 Redundancy in PROFIBUS Communication 52

3 13 1 Basic Principles................................................................................ 52

3 13 2 Media Redundancy .......................................................................... 53

3 13 3 Application Redundancy .................................................................. 53

3 14 Fieldbus Connection 54

3 14 1 RS-485-Based Fieldbuses ............................................................... 54

3 14 2 thernet-Based Fieldbuses ..............................................................56

3 14 3 Cable Gland for Prefabricated Cables to thernet Gateways ............58

3 15 Potential Equalization and Shielding 60

3 15 1 Sources of Noise.............................................................................. 60

3 15 2 Wiring............................................................................................... 61

3 16 System Expansion 62

4 Commissioning 63

4 1 Electrical Testing of Connections 63

4 2 Configuration of an RS-485-Based Bus System 64

4 3 Startup Phase 64

5 Operation 65

6 Troubleshooting 66

FB Remote I/O

Introduction

2018-12

1 Introduction

1.1 Content of this Document

This document contains information required to use the finished device or system in the

relevant phases of the product life cycle. This may include information on the following:

■

Product identification

■

Delivery, transport, and storage

■

Mounting and installation

■

Commissioning and operation

■

Maintenance and repair

■

Troubleshooting

■

Dismounting

■

Disposal

The documentation comprises the following parts:

■

This hardware manual

■

Software manual for the com units in use

■

Instruction manuals for the components in use

■

Datasheets for the components in use

In addition, the documentation may comprise the following parts, if applicable:

■

C-type-examination certificate

■

U declaration of conformity

■

Attestation of conformity

■

Certificates

■

Control drawings

■

Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

nsure that you are familiar with the system and its components before use. Read the

documentation carefully.

Note!

This document does not replace the instruction manuals for the components in use.

The safety information for the components in use determines the specific safety instructions

that apply to the system. The instruction manuals for the components in use must have been

read and understood.

Note!

For complete information about the components in use, refer to the instruction manuals and

additional documentation available online at www.pepperl-fuchs.com.

2018-12

FB Remote I/O

Introduction

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory

that you observe these warning messages for your personal safety and in order to avoid

property damage.

Depending on the risk level, the warning messages are displayed in descending order as

follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

FB Remote I/O

Product Specifications

2018-12

2 Product Specifications

2.1 Prerequisites for Operating the FB Remote I/O Unit

2.2 Introduction

Remote I/O systems, consisting of I/O modules, gateways, bus termination modules, power

supplies, and a backplane, form the interface for signals to be transmitted from the explosion-

hazardous area ( x area), to the safe area (non-hazardous area). With appropriate surrounding

enclosures, remote I/O systems can be installed in Gas- x areas of Zone 1. Using remote I/O, a

wide range of digital and analog sensors and actuators can be connected to process control

systems over a fieldbus. Specific measures need to be taken to disconnect I/O modules with

x-e front connectors during ongoing operation. To do so, observe the safety notices in this

manual. The gateway is the interface between the I/O modules on the backplane and the

process control system. Power supplies are used to power the I/O modules and com

unit/gateway.

All components of the FB remote I/O with x-q protection meet the FB concept. This simplifies

the evaluation of modules from an explosion protection point of view.

This manual sets out how to work with the hardware. Refer to the software manual for the

gateway and the I/O modules for information on the configuration of the gateway and the I/O

modules.

Note!

Requirements for equipment protection level Gb

Components of the FB remote I/O system may be installed and operated in Zone 1 only if they

are installed in a surrounding enclosure that complies with equipment protection level Gb.

Note!

Certification required

Before commissioning, the components of the FB remote I/O must be certified by an

appropriate certification body together with the surrounding enclosure. nclosures from

Pepperl+Fuchs are supplied fully certified and with complete documentation so that they can

be easily installed straight away.

2018-12

FB Remote I/O

Product Specifications

2.3 System Components

System Overview

Figure 2.1 FB remote I/O system components

1Field Unit (Surrounding nclosure)

2Power supply

3Bus termination module

4Com unit

5I/O module

6Backplane

7Cable gland for field lines

8Cable gland for power supply and bus cables

9x-e-terminals and IP30 cover

123 4 5

678

FB Remote I/O

Product Specifications

2018-12

2.4 Field Units (Surrounding nclosures)

Field units serve to protect all electronic components against environmental influences and are

an integral part of explosion protection. The enclosures are made of glass fiber reinforced

polyester or stainless steel and are available in various versions. The surrounding enclosures

contain backplanes for the connection of modules. The modular concept allows multiple

surrounding enclosures to be flanged together to create the required expansion level. ach

surrounding enclosure contains x-e terminals for power and communication lines. For safety,

these are individually equipped with protective covers (IP30) and touch protection.

The surrounding enclosures are equipped with a rating plate listing all safety-relevant

information, e.g., type of ignition protection, temperature class, permissible ambient

temperature and permissible power.

Plastic enclosure

Figure 2.2 Field unit with plastic enclosure partially without cover and modules

Glass fiber reinforced polyester offers a high level of mechanical protection for both onshore

and offshore plants.

Stainless steel enclosure

Figure 2.3 Field unit with stainless steel enclosure without modules

The stainless steel enclosure ensures a high level of corrosion resistance for onshore and

offshore plants.

2018-12

FB Remote I/O

Product Specifications

Modular plastic and stainless steel enclosures are available in various sizes and designs, and

custom solutions are also available. Depending on the version, the device units comprise base,

redundancy, and expansion backplanes installed in the corresponding surrounding enclosures.

We also offer custom solutions for our customers. xperienced project engineers from our

Solution ngineering Center (S C) will assist you with designing your ideal FB remote I/O.

More information can be found at www.pepperl-fuchs.com.

Order designation

Type

Max. number of slots

Material

Field unit Redundant field unit Stainless steel Polyester

FB9210-PB0-0-0-0-0-0 X 10 X

FB9210-PB0-0-0-0-0-F X 5 X

FB9210-S50-0-0-0-0-0 X 10 X

FB9211-PB0-0-0-0-0-0 X X

FB9224-PG0-0-0-0-0-0 X 24 X

FB9224-PH0-0-0-0-0-0 X 24 X

FB9224-S60-0-0-0-0-0 X 24 X

FB9225-PG0-0-0-0-0-0 X 24 X

FB9225-PH0-0-0-0-0-0 X 24 X

FB9225-S70-0-0-0-0-0 X 24 X

FB9248-PG0-0-0-0-0-0 X 48 X

FB9248-PH0-0-0-0-0-0 X 48 X

FB9248-S70-0-0-0-0-0 X 48 X

FB9249-PG0-0-0-0-0-0 X 48 X

FB9249-PH0-0-0-0-0-0 X 48 X

FB9249-S80-0-0-0-0-0 X 48 X

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