Pfeiffer Vacuum ASM 310 Bedienungsanleitung

OPERATING INSTRUCTIONS

Translation of the Original

ASM 310

Leak detector

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

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Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Products concerned 7

1.1.2 Applicable documents 7

1.2 Target group 7

1.3 Conventions 7

1.3.1 Pictographs 7

1.3.2 Instructions in the text 8

1.3.3 Labels 8

1.3.4 Abbreviations 9

2 Safety 10

2.1 General safety information 10

2.1.1 Safety instructions 10

2.1.2 Precautions 11

2.2 Intended use 12

2.3 Foreseeable misuse 12

3 Transportation and Storage 13

3.1 Product receipt 13

3.2 Unpacking/Packing 13

3.3 Handling 15

3.4 Transport 16

3.5 Storage 17

4 Product description 18

4.1 Product identification 18

4.1.1 Scope of delivery 18

4.2 Connection interface 18

4.3 Control panel description 19

5 Installation 20

5.1 Detector installation 20

5.2 Purge and inlet vent connection 21

5.2.1 Standard equipment 21

5.2.2 Connection of a neutral gas line (purge) 21

5.3 Connecting the exhaust 22

5.4 Electrical connection 22

5.5 Connecting the part/installation to be tested 22

6 Commissioning 24

6.1 Detector start-up 24

6.2 Detector powering off 24

7 Operation 25

7.1 Use conditions 25

7.2 Prerequisites for optimizing use 25

7.3 Operation monitoring 25

7.4 Test Start/Stop 26

7.5 Calibration 27

7.5.1 Calibration type 27

7.5.2 Calibration in hard vacuum test mode with internal calibrated leak 28

7.5.3 Calibration in hard vacuum test mode with external calibrated leak 29

7.5.4 Calibration in sniffer test with external calibrated leak 30

7.5.5 Calibration in sniffer test on concentration 30

7.6 Zero Function 31

7.7 Touchscreen 31

Table of contents

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7.7.1 Navigation 32

7.7.2 Main screen (Home) 33

7.7.3 Graph screen 34

7.7.4 Graph screen: graph parameters 37

7.7.5 Graph screen: recording 38

7.7.6 Graph screen: graph history 38

7.7.7 Graph screen: save and delete 38

7.7.8 Graph screen: display 39

7.7.9 Details of a measurement 41

7.7.10Zoom function 41

7.7.11Function key bar 42

8 Settings menu 46

8.1 Measurement menu 47

8.1.1 Tracer gas 47

8.1.2 Set points 47

8.1.3 Correction factor 49

8.1.4 Calibrated leak settings 51

8.1.5 Target value 52

8.2 Test menu 53

8.2.1 Test method 53

8.2.2 Test mode 53

8.2.3 Type of probe 54

8.2.4 Cycle end 54

8.2.5 Inlet vent 55

8.2.6 Memo Function 56

8.2.7 Zero activation 56

8.2.8 Regeneration 57

8.2.9 Massive Mode 58

8.2.10Calibration check 58

8.2.11Calibration function 59

8.2.12Start-up time delay 59

8.3 Configuration menu 60

8.3.1 Unit - Date - Time - Language 60

8.3.2 Sound volume 61

8.3.3 Function keys 62

8.3.4 Screen settings 62

8.3.5 Access - Password 63

8.4 Maintenance menu 65

8.4.1 History 65

8.4.2 Information 67

8.4.3 Last maintenance operations 70

8.4.4 Counters before next maintenance 70

8.4.5 Maintenance turbo pump and cell 70

8.4.6 Burn-in 71

8.4.7 Internal Pirani gauge calibration 71

8.4.8 Saving/Loading of the detector parameters 72

8.5 File Manager menu 72

8.6 Advanced menu 74

8.6.1 Input/Output 74

8.6.2 Service 75

9 Maintenance/Replacement 76

10 Accessories 77

11 Technical data and dimensions 78

11.1 General 78

11.2 Technical characteristics 78

11.3 Units of pressure 79

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11.4 Gas throughputs 79

11.5 Dimensions 79

12 Appendix 80

12.1 Tree diagram of the Settings menu 80

12.2 15-pin Input/Output communication interface 90

12.2.1Cable characteristics 90

12.2.2Interface 91

12.2.3Save 91

12.2.4Setting 91

12.2.5Formulas 92

12.3 RS-232 Serial link 93

12.3.1Cable characteristics 94

12.3.2Interface 94

12.3.3Setting 94

Declaration of Conformity 96

Table of contents

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List of tables

Tbl. 1: Units of pressure and their conversion 79

Tbl. 2: Gas throughputs and their conversion 79

Tbl. 3: Default settings: ‘Measurement’ menu 81

Tbl. 4: Default settings: ‘Test’ menu 83

Tbl. 5: Default settings: ‘Configuration’ menu 86

Tbl. 6: Default settings: ‘Maintenance’ menu 88

Tbl. 7: Default settings: ‘File Manager’ menu. 89

Tbl. 8: Default settings: ‘Advanced’ menu 89

Tbl. 9: Initial settings: Function key - [SWITCH SETPOINT] 89

Tbl. 10: Initial settings: Graph screen - Graph parameters 90

List of tables

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.1.1 Products concerned

This document applies to products with the following part numbers:

Part Number Description

BSAA0200MM9A ASM 310

1.1.2 Applicable documents

Document Part Number

Maintenance instructions - ASM 310 128864M 1)

Operating instructions - Communication interface for leak detectors 130417 1)

Operating instructions - Standard sniffer probe 121780 1)

Operating instructions - Spray gun 121781 1)

Operating instructions - RC 10 remote control 124628 1)

EC Declaration of conformity Included with these instructions

1) also available at www.pfeiffer-vacuum.com

1.2 Target group

This user manual is intended for all persons in charge of transport, installation, commissioning/decom-

missioning, use, maintenance or storage of the product.

The work described in this document must only be carried out by persons with suitable technical training

(specialized staff) or persons who have undergone Pfeiffer Vacuum training.

1.3 Conventions

1.3.1 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

Check a key point on the graphic.

Apply the stated tightening torque.

About this manual

7/98

1 2 3

Respect the chronological order of operations and/or assembly/disassembly direction.

Correct, right choice.

Incorrect, wrong choice.

1.3.2 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.3 Labels

I/O Main switch/Circuit breaker

INPUTS/OUTPUTS Inputs/Outputs communication interface connector

SERIAL 9-pin D-Sub RS-232 serial link connector

1 This label indicates that the product has been certified compliant with quality con-

trol upon leaving the factory.

2 This label indicates that some of the internal parts are electrically live and could

cause electrical shock in case of contact.

● Do not use the product if the main power supply cable is not earthed.

● Disconnect the main power supply cable from the product before servicing

the product.

3 This label indicates that the product must be handled using the devices identified

by this label.

● Comply with the rules for moving the equipment, taking weight and dimen-

sions into account.

4 This label indicates that the product is subject to regulations for the treatment of

electrical and electronic equipment waste (refer to the EC declaration of conform-

ity for the product).

1 2

5 6

3 4

98 avenue de Brogny F-74000 ANNECY

P/N :

S/N :

V Hz W

Made in France

Product rating plate.

1 Weight 5 Part Number

2 Use voltage 6 Description

3 Use frequency 7 Serial number

4 Maximum power consumption 8 Date of manufacture

6 This label indicates that some of the internal parts are electrically live and could

cause electrical shock in case of contact.

● Disconnect the main power supply cable from the product before removing

the cover.

FR AEOF 00165062 - assurance qualité / quality control

This label guarantees to the user that the product packaging has not been

opened since leaving the factory.

About this manual

8/98

PRODUIT PERSONNALISE

CUSTOMIZED PRODUCT

This label indicates that the product has been customized at the customer’s re-

quest.

- This label indicates the grounding point on the product.

Pu_GL : 1 Pu_N : 1

Mu_GL : 12856 Mu_N : 31

Mu_Cal : 1 Mu_LDS : 1800

For service centers use only

(Example)

Factory Firmware /Logiciel usine

L0232 V3302 E17D

L0264 V3200 FD87E7D

L0285 V3200 8C9D

DD-MM-YY

12 3

This label provides information regarding firmware installed in the product.

(Example)

1 Firmware name 3 Firmware checksum

2 Firmware version 4 Publication date

1 2

5 6

3 4

98avenuedeBrognyF-74000ANNECY

P/N:

S/N:

V Hz W

MadeinFrance

1 2 3

6 4

1.3.4 Abbreviations

I/O Input/Output

4He Helium 4

H2Hydrogen

[XXXXXX] Control panel menus and settings

Example: [Measurement] [Tracer gas] to select the tracer gas used for the test.

About this manual

9/98

2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.1.1 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Low-Voltage Directive 2014/35/EU regarding electrical safety. Where applicable, all life

cycle phases of the product were taken into account.

WARNING

Risk of electric shock due to non-compliant electrical installations

This product uses mains voltage for its electrical supply. Non-compliant electrical installations or in-

stallations not done to professional standards may endanger the user’s life.

►Only qualified technicians trained in the relevant electrical safety and EMC regulations are au-

thorized to work on the electrical installation.

►This product must not be modified or converted arbitrarily.

WARNING

Risk of electric shock in case of contact with products that are not electrically isolated

When powering off _mains switch to O_, certain components located between the mains connection

and the circuit breaker will still contain an electric charge (live). There is a risk of electric shock in

case of contact.

►Make sure that the mains connection is always visible and accessible so that it can be unplugged

at any time.

►Disconnect the mains cable from the electrical network before working on the product.

►Wait 5 minutes after power-off before working on the product and/or removing the cover(s).

Safety

10/98

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