Pfeiffer Vacuum ASM 340 Bedienungsanleitung

OPERATING INSTRUCTIONS

Translation of the Original

ASM 340

Leak detector

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

2/108

Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Products concerned 7

1.1.2 Applicable documents 7

1.2 Target group 7

1.3 Conventions 8

1.3.1 Pictographs 8

1.3.2 Instructions in the text 8

1.3.3 Labels 8

1.3.4 Abbreviations 10

2 Safety 11

2.1 General safety information 11

2.1.1 Safety instructions 11

2.1.2 Precautions 12

2.2 Intended use 13

2.3 Foreseeable misuse 13

3 Transportation and Storage 14

3.1 Product receipt 14

3.2 Unpacking/Packing 14

3.3 Handling 16

3.4 Storage 17

4 Product description 18

4.1 Product identification 18

4.1.1 Scope of delivery 18

4.1.2 Variants 18

4.2 Connection interface 19

4.3 Control panel description 20

5 Installation 21

5.1 Detector installation 21

5.2 Storing the lifting handles 21

5.3 Filling with oil from the pump (Wet model) 22

5.4 Purge and inlet vent connection 24

5.4.1 Standard equipment 24

5.4.2 Connection of a neutral gas line (purge) 24

5.5 Connecting the exhaust 25

5.6 Electrical connection 25

5.7 Connecting the part/installation to be tested 26

5.8 Backing pump connection (Integrable model) 26

5.8.1 Backing pump characteristics 26

5.8.2 Connection of the backing pump 27

5.9 Connection of an external oil mist separator 28

6 Commissioning 31

6.1 Detector start-up 31

6.2 Test launched automatically upon start-up 31

6.3 Detector powering off 31

7 Operation 32

7.1 Use conditions 32

7.2 Prerequisites for optimizing use 32

7.3 Operation monitoring 32

7.4 Test Start/Stop 33

7.5 Calibration 34

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7.5.1 Calibration type 34

7.5.2 Calibration in hard vacuum test mode with internal calibrated leak 35

7.5.3 Calibration in hard vacuum test mode with external calibrated leak 36

7.5.4 Calibration in sniffer test with external calibrated leak 37

7.5.5 Calibration in sniffer test on concentration 37

7.6 Zero Function 38

7.7 Touchscreen 38

7.7.1 Navigation 39

7.7.2 Main screen (Home) 40

7.7.3 Graph screen 41

7.7.4 Graph screen: graph parameters 44

7.7.5 Graph screen: recording 45

7.7.6 Graph screen: graph history 45

7.7.7 Graph screen: save and delete 45

7.7.8 Graph screen: display 46

7.7.9 Details of a measurement 48

7.7.10Zoom function 48

7.7.11Function key bar 49

8 Settings menu 53

8.1 Measurement menu 54

8.1.1 Tracer gas 54

8.1.2 Set points 55

8.1.3 Correction factor 57

8.1.4 Calibrated leak settings 59

8.1.5 Target value 60

8.2 Test menu 60

8.2.1 Test method 60

8.2.2 Test mode 61

8.2.3 Type of probe 61

8.2.4 Cycle end 62

8.2.5 Inlet vent 62

8.2.6 Memo Function 63

8.2.7 Zero activation 64

8.2.8 Regeneration 64

8.2.9 Massive Mode 65

8.2.10Calibration check 65

8.2.11Calibration function 66

8.2.12Dynamic calibration 66

8.2.13Purge valve 68

8.2.14Start-up time delay 68

8.2.15Crossover pressures 69

8.3 Configuration menu 69

8.3.1 Unit - Date - Time - Language 70

8.3.2 Sound volume 70

8.3.3 Function keys 71

8.3.4 Screen settings 72

8.3.5 Access - Password 73

8.4 Maintenance menu 75

8.4.1 History 75

8.4.2 Information 77

8.4.3 Last maintenance operations 79

8.4.4 Counters before next maintenance 79

8.4.5 Maintenance turbo pump and cell 80

8.4.6 Burn-in 80

8.4.7 Internal Pirani gauge calibration 81

8.4.8 External gauge 81

8.4.9 Saving/Loading of the detector parameters 82

8.5 File Manager menu 82

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8.6 Advanced menu 84

8.6.1 Input/Output 84

8.6.2 Service 85

9 Maintenance/Replacement 86

10 Accessories 87

11 Technical data and dimensions 88

11.1 General 88

11.2 Technical characteristics 88

11.3 Units of pressure 89

11.4 Gas throughputs 89

11.5 Dimensions 89

12 Appendix 91

12.1 Tree diagram of the Settings menu 91

UL/CSA declaration of conformity 104

Declaration of Conformity 105

Declaration of incorporation of partly completed machinery 106

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List of tables

Tbl. 1: Units of pressure and their conversion 89

Tbl. 2: Gas throughputs and their conversion 89

Tbl. 3: Default settings: ‘Measurement’ menu 92

Tbl. 4: Default settings: ‘Test’ menu 94

Tbl. 5: Default settings: ‘Configuration’ menu 98

Tbl. 6: Default settings: ‘Maintenance’ menu 101

Tbl. 7: Default settings: ‘File Manager’ menu. 101

Tbl. 8: Default settings: ‘Advanced’ menu 102

Tbl. 9: Initial settings: Function key - [SWITCH SETPOINT] 103

Tbl. 10: Initial settings: Graph screen - Graph parameters 103

List of tables

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.1.1 Products concerned

This document applies to products with the following part numbers:

Part Number Description

JSVA02AxMx9x ASM 340 Wet (all models)

KSBA02AxMM9A ASM 340 Dry (all models)

MSXA02AxMM9A ASM 340 Integrable (all models)

1.1.2 Applicable documents

Document Part Number

Maintenance instructions - ASM 340 128863M 1)

Operating instructions - RS-232 122215 1)

Operating instructions - 37 pin I/O interface (Ethernet + USB) 128329 1)

Operating instructions - Profibus - Profinet - 15 pin I/O interface 128328 1)

Operating instructions - Communication interface for leak detectors 130417 1)

Operating instructions - ECB Wi-Fi external communication box 126169 1)

Operating instructions - HLT I/O compatibility module 122864 1)

Operating instructions - Standard sniffer probe 121780 1)

Operating Instructions - Smart sniffer probe BG5268B 1)

Operating instructions - Spray gun 121781 1)

Operating instructions - RC 10 remote control 124628 1)

UL/CSA Declaration of conformity Included with these instructions

EC Declaration of conformity Included with these instructions

EC Declaration of incorporation of partly completed machinery Included with these instructions

1) also available at www.pfeiffer-vacuum.com

1.2 Target group

This user manual is intended for all persons in charge of transport, installation, commissioning/decom-

missioning, use, maintenance or storage of the product.

The work described in this document must only be carried out by persons with suitable technical training

(specialized staff) or persons who have undergone Pfeiffer Vacuum training.

About this manual

7/108

1.3 Conventions

1.3.1 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

Check a key point on the graphic.

Apply the stated tightening torque.

1 2 3

Respect the chronological order of operations and/or assembly/disassembly direction.

Correct, right choice.

Incorrect, wrong choice.

1.3.2 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.3 Labels

I/O Main switch/Circuit breaker

INPUTS/OUTPUTS Inputs/Outputs communication interface connector

SERIAL 9-pin D-Sub RS-232 serial link connector

NETWORK Ethernet connector

USB USB connector

PROFIBUS DP 9-pin D-Sub Profibus connector

PROFINET IO RJ-45 Profinet connector

1 This label indicates that the product has been certified compliant with quality con-

trol upon leaving the factory.

2 This label indicates that some of the internal parts are electrically live and could

cause electrical shock in case of contact.

● Disconnect the main power supply cable from the product before removing

the cover.

About this manual

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NOTICE

PUMP IS SHIPPED WITHOUT

OIL INSTALLED

Consult operating manual

CAUTION

Wet Model only

This label indicates that the backing pump is drained at the factory.

The oil must be filled before the detector is put into service for the first time.

4 This label indicates that the product must be handled using the devices identified

by this label.

● Comply with the rules for moving the equipment, taking weight and dimen-

sions into account.

5 This label indicates that the product is subject to regulations for the treatment of

electrical and electronic equipment waste (refer to the EC declaration of conform-

ity for the product).

1 2

5 6

3 4

98 avenue de Brogny F-74000 ANNECY

P/N :

S/N :

V Hz W

Made in France

Product rating plate.

1 Weight 5 Part number

2 Use voltage 6 Description

3 Use frequency 7 Serial number

4 Maximum power consumption 8 Date of manufacture

7 This label indicates that some of the internal parts are electrically live and could

cause electrical shock in case of contact.

● Do not use the product if the main power supply cable is not earthed.

● Disconnect the main power supply cable from the product before servicing

the product.

8 Integrable model only

This label indicates that the connection hole for the external backing pump is on

the rear side.

FR AEOF 00165062 - assurance qualité / quality control

This label guarantees to the user that the product packaging has not been

opened since leaving the factory.

PRODUIT PERSONNALISE

CUSTOMIZED PRODUCT

This label indicates that the product has been customized at the customer’s re-

quest.

- This label indicates the grounding point on the product.

Pu_GL : 1 Pu_N : 1

Mu_GL : 12856 Mu_N : 31

Mu_Cal : 1 Mu_LDS : 1800

For service centers use only

(Example)

HLD1302577 - RS232

Bluetooth MAC address

XXXXXX / None

Network MAC address

xx:xx:xx:xx:xx:xx / None

This label indicates the MAC address for the options installed in the product.

(Example)

Factory Firmware /Logiciel usine

L0232 V3302 E17D

L0264 V3200 FD87E7D

L0285 V3200 8C9D

DD-MM-YY

12 3

This label provides information regarding firmware installed in the product.

(Example)

1 Firmware name 3 Firmware checksum

2 Firmware version 4 Publication date

About this manual

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1 2 3 4

8 7 6 5

1.3.4 Abbreviations

I/O Input/Output

4He Helium 4

H2Hydrogen

[XXXXXX] Control panel menus and settings

Example: [Measurement] [Tracer gas] to select the tracer gas used for the test.

About this manual

10/108

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