Pfeiffer MVP 015-2 DC Bedienungsanleitung

OPERATING INSTRUCTIONS

Translation of the Original

MVP 015-2 DC

Diaphragm pump

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new diaphragm pump is designed to

support you with its performance, perfect operation and without impacting your individual

application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a

comprehensive and complete range of top-quality products and first-class service. From this

extensive, practical experience we have gained a large volume of information that can

contribute to efficient deployment and to your personal safety.

In the knowledge that our product must avoid consuming work output, we trust that our

product can offer you a solution that supports you in the effective and trouble-free

implementation of your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

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Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Applicable documents 7

1.1.2 Variants 7

1.2 Target group 7

1.3 Conventions 7

1.3.1 Instructions in the text 7

1.3.2 Pictographs 7

1.3.3 Stickers on the product 8

1.3.4 Abbreviations 8

2 Safety 10

2.1 General safety information 10

2.2 Safety instructions 10

2.3 Safety precautions 13

2.4 Limits of use of the product 13

2.5 Proper use 14

2.6 Foreseeable improper use 14

2.7 Personnel qualification 14

2.7.1 Ensuring personnel qualification 15

2.7.2 Personnel qualification for maintenance and repair 15

2.7.3 Advanced training with Pfeiffer Vacuum 15

3 Product description 16

3.1 Function 16

3.1.1 Drive 16

3.1.2 Pumping system 16

3.1.3 Cooling 16

3.1.4 Gas ballast 16

3.2 Connections 17

3.3 Identifying the product 17

3.4 Scope of delivery 17

4 Transportation and Storage 18

4.1 Transporting the vacuum pump 18

4.2 Storing the vacuum pump 18

5 Installation 19

5.1 Installing the vacuum pump 19

5.2 Connecting the vacuum side 19

5.3 Connecting the exhaust side 19

5.4 Establishing the electric connection 20

5.4.1 Ground the vacuum pump 20

5.4.2 Establishing the electric connection 21

6 Interfaces 23

6.1 "Remote" interface 23

6.1.1 Voltage supply 23

6.1.2 Inputs 24

6.1.3 Outputs 24

6.1.4 RS-485 24

6.2 Interface RS-485 25

6.3 Cross-linked via the RS-485 connection 26

6.4 Pfeiffer Vacuum protocol for RS-485 interface 26

6.4.1 Telegram frame 26

6.4.2 Telegram description 27

6.4.3 Telegram example 1 27

Table of contents

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6.4.4 Telegram example 2 27

6.4.5 Data types 28

7 Parameter set 29

7.1 General 29

7.2 Control commands 29

7.3 Status requests 30

7.4 Reference value inputs 31

7.5 Additional parameter for the DCU 31

8 Operation 32

8.1 Putting the vacuum pump into operation 32

8.2 Switching on the vacuum pump 32

8.3 Operating the diaphragm pump with gas ballast 33

8.4 Configuring the connections with the Pfeiffer Vacuum parameter set 33

8.4.1 Configuring the digital outputs 33

8.4.2 Selecting the interfaces 34

8.5 Operating modes 34

8.5.1 Normal operation 35

8.5.2 Stand-by operation 35

8.5.3 Speed actuator operation 35

8.5.4 Gas ballast valve control 36

8.6 Operation monitoring 36

8.6.1 Operating mode display via LED 36

8.6.2 Temperature monitoring 36

8.7 Switching off the vacuum pump 37

9 Maintenance 38

9.1 Maintenance instructions 38

9.2 Checklist for inspection and maintenance 39

9.3 Change the diaphragms and valves 40

9.3.1 Dismantle the diaphragm head and valves 40

9.3.2 Cleaning and replacing the diaphragms and valves 41

9.3.3 Mount the diaphragm head and valves 41

10 Decommissioning 42

11 Recycling and disposal 43

11.1 General disposal information 43

11.2 Dispose of diaphragm pumps 43

12 Malfunctions 44

12.1 General 44

12.2 Error codes 45

12.3 Warning and error messages when operating with DCU 46

13 Service solutions by Pfeiffer Vacuum 47

14 Spare parts packages 49

15 Accessories 50

15.1 Accessory information 50

15.2 Ordering accessories 50

16 Technical data and dimensions 51

16.1 General 51

16.2 Technical data 51

16.3 Substances in contact with the media 52

16.4 Dimensions 53

Declaration of conformity 54

Table of contents

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List of tables

Tbl. 1: Stickers on the product 8

Tbl. 2: Abbreviations used in this document 9

Tbl. 3: Permissible ambient conditions 14

Tbl. 4: Connection description of the electronic drive unit 17

Tbl. 5: Plug arrangement of the D-Sub socket, 15-pin 23

Tbl. 6: Features of the RS-485 interface 25

Tbl. 7: Explanation and meaning of the parameters 29

Tbl. 8: Parameter set | Control commands 30

Tbl. 9: Parameter set | Status requests 30

Tbl. 10: Parameter set | Reference value inputs 31

Tbl. 11: Parameter for DCU functions 31

Tbl. 12: Factory setting of the electronic drive unit for diaphragm pumps when deliv-

ered

Tbl. 13: Configure parameters [P:019] and [P:024] 34

Tbl. 14: Parameters [P:060] and [P:061] 34

Tbl. 15: Behavior and meaning of the LED of the electronic drive unit 36

Tbl. 16: Typical service life with normal use 38

Tbl. 17: Maintenance intervals 39

Tbl. 18: Troubleshooting on diaphragm pumps 45

Tbl. 19: Error messages for vacuum pump 45

Tbl. 20: Warning messages for vacuum pump 45

Tbl. 21: Warning and error messages when using a DCU 46

Tbl. 22: Spare parts 49

Tbl. 23: Accessories MVP 015-2 DC 50

Tbl. 24: Conversion table: Pressure units 51

Tbl. 25: Conversion table: Units for gas throughput 51

Tbl. 26: Technical data MVP 015-2 DC 52

Tbl. 27: Materials that make contact with the process media 52

List of tables

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List of figures

Fig. 1: Position of the stickers on the product 8

Fig. 2: Diaphragm pump design 16

Fig. 3: Connect grounding cable 20

Fig. 4: Connection of the electronic drive unit to the power supply and DCU 21

Fig. 5: Connecting the electronic drive unit to the power supply, DCU and turbo-

pump

Fig. 6: Pin assignment of the D-Sub socket, 15-pin 23

Fig. 7: Connection options via interface RS-485 25

Fig. 8: Networking via the RS-485 interface 26

Fig. 9: Gas ballast valve control diagram 36

Fig. 10: Diaphragm head and valves 40

Fig. 11: Spare parts 49

Fig. 12: Dimensions MVP 015-2 DC 53

List of figures

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.1.1 Applicable documents

Designation Document

Declaration of conformity A component of these operating instructions

1.1.2 Variants

These instructions apply to diaphragm pumps of the DC series:

●MVP 015-2 DC

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

About this manual

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Note

Tip

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meanings.

D-35614 Asslar

Mod.

P/N

S/N

MVP 015-2 DC

PK T05 15x

xxxxxxxx

Made in Germany 2020/06

S (N )

Mass

21.0 m /h

max. 2600 1/min

2.7 kg

24 V DC +/- 10% 4.6 A

Rating plate (example)

The rating plate is located on the cover of the electronics.

warranty seal

Warranty seal

The diaphragm heads are sealed at the factory. Damaging or removing a war-

ranty seal results in loss of the warranty.

Warning of hot surfaces

This sticker warns of injuries caused by high temperatures as a result of con-

tact without protection during operation.

Tbl. 1: Stickers on the product

Fig. 1: Position of the stickers on the product

1 Rating plate of the diaphragm pump 3 Hot surface warning sign

2 Warranty seal

1.3.4 Abbreviations

Abbreviation Meaning in this document

DC Direct current

DCU Display and Control Unit from Pfeiffer Vacuum.

DN Nominal diameter (diamètre nominal)

fRotation speed value of a vacuum pump (frequency, in rpm or Hz)

HPU Handheld Programming Unit, aid for controlling and monitoring pump parameters

LED Light emitting diode

About this manual

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Abbreviation Meaning in this document

MVP Diaphragm vacuum pump

MSL Mean sea level

[P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in

square brackets. Frequently displayed in conjunction with a short description.

Example: [P:312] software version

PE Earthed conductor (protective earth)

PWM Pulse width modulation

(Type of modulation where one technical variable (e.g. electrical voltage) changes

between two values.)

TTemperature (in °C), property abbreviation of the vacuum pump

TC Turbopump electronic drive unit (turbo controller)

TPS Voltage supply (turbo power supply)

Tbl. 2: Abbreviations used in this document

About this manual

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2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.2 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Machinery Directive 2006/42/EC Annex I and EN ISO 12100 Section 5. Where applica-

ble, all life cycle phases of the product were taken into account.

Risks during transport

WARNING

Danger of serious injury due to falling objects

Due to falling objects there is a risk of injuries to limbs through to broken bones.

►Take particular care and pay special attention when transporting products manually.

►Do not stack the products.

►Wear protective equipment, e.g. safety shoes.

Safety

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