PFT CAYMAN Bedienungsanleitung
Table of Contents
2017-03-22
Operating manual
CAYMAN
Part 2 Overview – Operation - Spare parts lists
Article number of the operating manual: 00 59 79 01
Article number of the parts list-machine: 00 24 94 CAYMAN with frequency converter
Article number of the parts list-machine: 00 44 33 71 CAYMAN without frequency converter
Read the operating manual prior to starting any wor !
2
2017-03-22
© Knauf PFT GmbH & Co. KG
P.O. Box no. 60 97343 Iphofen
Einersheimer Straße 53 97346 Iphofen
Germany
Phone +49 9323 31-760
Fax +49 9323 31-770
Technical hotline +49 9323 31-1 1
www.pft.net
CAYMAN Part 2 Overview – Operation - Spare parts lists
Table of Contents
2017-03-22
3
1
EC Declaration of Conformity ..................... 6
2
Examination .................................................. 7
2.1
Examination by machine operator ....... 7
2.2
Periodic inspection .............................. 7
3
General information ..................................... 8
3.1
Information regarding the operating
manual .................................................
3.2
Keep the manual for future
reference ..............................................
3.3
Division ................................................
4
Spare parts lists ........................................... 9
5
Periodic inspections .................................... 9
6
Technical data ............................................ 10
6.1
General information ........................... 10
6.2
Power connection .............................. 10
6.3
Operating conditions .......................... 11
6.4
Power values ..................................... 11
6.5
Sound power level ............................. 11
6.6
Vibrations ........................................... 11
7
Dimension sheet ........................................ 12
7.1
Name plate ........................................ 12
8
Overview CAYMAN .................................... 13
9
Description of assemblies ........................ 14
9.1
Overview of the control box with FU
Article number 00250 0 .................. 14
9.2
Overview of control box article
number 002 0799 ............................. 15
9.3
Overview of Water tap assembly ....... 16
10
Operating modes ....................................... 17
10.1
Selector switch for operating modes . 17
11
Intended use control panel ....................... 18
11.1
Intended purpose flow meter ............. 1
11.2
Intended purpose control panel ......... 19
11.3
Intended purpose solenoid valve ....... 19
12
Description Booster pump ........................ 20
12.1
Scope of application booster pump .... 20
12.2
Intended use ...................................... 20
13
Wor flow .................................................... 21
13.1
Functional description ........................ 21
14
Basic equipment ......................................... 21
15
Material: ....................................................... 22
15.1
Flowability / Flow characteristic ......... 22
16
Mortar pressure gauge .............................. 22
17
Safety rules ................................................. 22
18
Transport, pac ing and storage................ 23
1 .1
Safety instruction for transport ........... 23
1 .2
Remove the complete pump unit ....... 23
1 .3
Transport inspection ........................... 24
1 .4
Transport ............................................ 24
1 .5
Transport by car or truck .................... 25
1 .6
Transport of already running
machine .............................................. 25
19
Pac aging .................................................... 25
20
Operation ..................................................... 26
20.1
Safety ................................................. 26
21
Machine preparation .................................. 27
21.1
Positioning machine ........................... 27
21.2
Pull pump unit from chassis ............... 27
21.3
Connection of the machine FU
0024 94 to the power supply ........... 2
21.4
Check the individual connectors ........ 2
21.5
Connection of the machine
00443371 to the power supply ........... 29
21.6
Check the individual connectors ........ 29
21.7
Connecting the water supply .............. 30
21.
Water from water tank ........................ 30
22
Switching on ............................................... 31
22.1
Main switch......................................... 31
22.2
Pre-setting the water flow rate ........... 31
23
Mortar pressure gauge .............................. 32
CAYMAN Part 2 Overview – Operation - Spare parts lists
Table of Contents
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24
Hazardous dusts ........................................ 33
25
Feeding dry material to the machine ....... 33
26
Monitoring the machine............................. 33
27
Putting the machine into operation .......... 33
27.1
Risk of injury from discharged
mortar ................................................. 33
27.2
Connect mortar hose ......................... 34
27.3
Automatic mode ................................. 34
28
Potentiometer ............................................. 35
2 .1
Litre output of pump ........................... 35
2 .2
Optimum consistency ........................ 35
29
Sensor controller ....................................... 35
29.1
Dry-sensor ......................................... 35
29.2
Wet sensor ......................................... 36
30
Remote control ........................................... 36
30.1
Working with the remote control ........ 36
31
Interruption of wor ................................... 36
32
Stopping in case of an emergency ........... 37
33
“EMERGENCY STOP” Situation ............... 37
34
Wor on troubleshooting .......................... 38
34.1
Reaction in the event of faults ........... 3
34.2
Control lamps ..................................... 3
34.3
Lamp test ........................................... 39
34.4
Faults ................................................. 39
34.5
Safety ................................................. 39
34.6
Table of faults .................................... 40
35
Transport is at a standstill / Bloc age ..... 43
35.1
Removal of clogging in hoses /
Signs of blockages ............................. 43
35.2
Causes of blockages: ........................ 43
35.3
Earlier damage to the mortar hose .... 43
35.4
Danger when there is overpressure
in mortar hose .................................... 44
35.5
Release the pump .............................. 44
35.6
Blockage cannot be cleared .............. 45
35.7
Interruption in conveying .................... 45
36
Rest ............................................................. 45
37
End of wor / clean machine .................... 46
37.1
Secure against restarting .................. 46
37.2
Empty the machine FU Machine: ...... 46
37.3
Disconnect the mortar hoses ............. 46
37.4
Cleaning the mortar hoses ................ 47
37.5
Cleaning the mixer............................. 47
37.6
Cleaning the pump and pump
container ............................................ 4
37.7
Installing the cleaned mixing tube ..... 49
38
Action in case of power cut ...................... 49
39
Measures to be ta en in case of water
outage ......................................................... 50
40
Measures in case of ris of frost .............. 50
40.1
Remove the water hoses ................... 50
41
Maintenance ............................................... 51
41.1
Adjust clamping of pump ................... 52
41.2
Change pump .................................... 52
41.3
Safety ................................................ 53
41.4
Cleaning ............................................ 54
41.5
Maintenance plan .............................. 54
41.6
Lubrication ......................................... 54
41.7
Seal unit ............................................. 55
41.
Pre-filter ............................................. 55
41.9
Actions after completed
maintenance ...................................... 56
42
Disassembly ............................................... 56
42.1
Safety ................................................ 56
42.2
Disassembly ...................................... 57
43
Disposal ...................................................... 57
44
Spare parts drawing / spare parts list ..... 58
44.1
Pump motor / pump container ........... 5
44.2
Pump unit .......................................... 60
44.3
Gear motor 4 kW, 273 rpm
complete, article no. 00097094 ......... 62
44.4
Material container with rubber
mixing tube. ....................................... 64
44.5
CAYMAN undercarriage .................... 66
CAYMAN Part 2 Overview – Operation - Spare parts lists
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44.6
Spare parts drawing CADDY with
water tap assembly ............................ 6
44.7
Control cabinet with FU Article
number 00250 0 ............................. 70
44.
Control cabinet with FU Article
number 00250 0 ............................. 72
44.9
Control cabinet with FU Article
number 00250 0 ............................. 74
44.10
Control cabinet without FU Article
number 002 0799 ............................. 76
44.11
Control cabinet article
number 002 0799 ............................. 7
44.12
Control cabinet article
number 002 0799 .............................. 0
45
Circuit diagrams ......................................... 82
45.1
Circuit diagrams CAYMAN FU ........... 2
45.2
Circuit diagrams CAYMAN 400 V ...... 92
46
Index ............................................................ 96
CAYMAN Part 2 Overview – Operation - Spare parts lists
EC Declaration of Conformity
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1 EC Declaration of Conformity
Company: Knauf PFT GmbH & Co. KG
Einersheimer Straße 53
97346 Iphofen
Germany
declares under our sole responsibility that the product:
Type of machine: CAYMAN
Type of equipment: Mixing pump
Serial number:
Guaranteed sound power level: 95 dB
is in conformity with the following CE directives:
• Outdoor directive (2000/14/EC),
• Machine directive (2006/42/EC),
• Electromagnetic Compatibility Directive (2014/30/EU).
Operative Conformity Assessment according to Outdoor Directive 2000/14/EC:
Internal production control as per article 14 paragraph 2 in connection with annex V.
This declaration only refers to the machine in the state in which it has been placed on the market. Parts
subsequently added by the user and/or subsequent interventions are not covered. This declaration ceases to
be valid if the product is converted or changed without consent.
Person authorised to compile the relevant technical documentation:
Dipl.-Wirtsch.-Ing. (FH) Michael Duelli, Einersheimer Straße 53, 97346 Iphofen.
The technical documentation is available from:
Knauf PFT GmbH & Co. KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen.
Iphofen, Dr. York Falkenberg
Managing director
Place, Date of issue Name and signature Identification of the signatory
CAYMAN Part 2 Overview – Operation - Spare parts lists
Examination
2017-03-22
7
2 Examination
2.1 Examination by machine operator
Prior to each shift, the machine operator has to examine the
effectiveness of the control and safety devices as well as the
proper fitting of the protection devices.
The safe working condition of construction machinery has to be
checked by the machine operator during operation.
If the safety devices show any defects or if any other defects are
detected that compromise a safe operation, the supervisor has to
be informed immediately.
In case of defects that cause harm to persons, the operation of the
construction machine has to be stopped to eliminate the defects.
2.2 Periodic inspection
Construction machinery has to be inspected for their safe working
condition in accordance with the operating conditions and the
operational requirements as needed, however at least once a year
by an expert.
Pressure vessels have to undergo the prescribed expert
inspections.
The inspection results have to be documented and kept at least
until the next inspection.
CAYMAN Part 2 Overview – Operation - Spare parts lists
General information
2017-03-22
3 General information
3.1 Information regarding the operating manual
This operating manual gives important information on handling the device. A prerequisite for safe
working is the observance of all stated safety guidelines and instructions.
Furthermore the local accident prevention guidelines and general safety instructions for the application
area of the device are to be adhered to.
Read the operating manual thoroughly before starting any work! It is a part of the product and has to
be kept near the tool and easily accessible to the staff at all times.
If the tool is given to third parties, also include the operating manual.
The figures in this manual are for presentation purposes of facts not necessarily to scale and may
slightly differ from the actual model of the device.
3.2 Keep the manual for future reference
The operating manual has to be available during the whole service life of the product.
3.3 Division
The operating manual is made of:
Part 1 (two books)
General safety instructions about horizontal continuous mixer.
Article number: 00 14 63 7
General safety instructions about delivery pumps.
Article number: 00 17 27 09
Part 2 Overview and operation, service and spare parts lists (this volume).
For safe operation of the device all three parts have to be read and observed. Together they form one
operating manual.
CAYMAN Part 2 Overview – Operation - Spare parts lists
Spare parts lists
2017-03-22
9
4 Spare parts lists
Spare parts lists and operating manual for the PFT machines can
be found on the internet (in the business login) at www.pft.eu.
5 Periodic inspections
Inspection recommendations for the annual expert inspection of the CAYMAN (which is to be conducted in
accordance with BGR 1 3) can be found in this section.
http://www.pft.de/www/de/information_service/recurrent_checks/recurrent_checks.php
1
2
3
CAYMAN Part 2 Overview – Operation - Spare parts lists
Technical data
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2017-03-22
6 Technical data
6.1 General information
CAYMAN
6.2 Power connection
Electrical details
Detail Value
Unit
voltage, three-phase current 50 Hz
400
V
Power consumption, max. 26
A
Power input 13
kW
CEE connection 5 x 32
A
Fuse protection At least 3 x 25
A
Connection cable, min. 5 x 6
mm²
Fig. 1: Motor protection switch
Detail Power Setting value
Pump motor 7.5kW 15 A
Mixing motor 4.0kW A
Water pump 1.1kW 2.7 A
Detail Value
Unit
Cmpl. weight 435
kg
Weight mixer / chassis approx. 195
kg
Weight pump approx. 140
Kg
Weight caddy approx. 100
kg
Overall length (extended pump) 2615
mm
Transport length 1900
mm
Width 55
mm
Height 95
mm
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2
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