Philips GC7541 Bedienungsanleitung

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

ServiceManual

Philips Consumer Lifestyle

Steam Generator

GC7540

12/01

PRODUCT INFORMATION

Features

Fast & powerful crease removal

• Soleplate: SteamGlide

• Continuous steam output

• Continuous steam output: 120 g/min

• Vertical steam

• Steam pressure: Up to 5 Bar

• Variable steam settings

• Steam tip

• Power: 2400 W

• Steam boost: Up to 200 g

Easy to use

• Water tank capacity: 1000 ml

• Filling and emptying water: Extra large filling hole

• Refill any time

• Heat-up time: 2 min

• Hose storage: Hose clip

• Power cord length: 1.8 m

• Cord freedom (swivel): 180 degree cord freedom

• Hose length: 1.7 m

Sustainability

• ECO setting: 30% energy recuction

Calc management

• Suitable for tap water

• Calc clean solution: Anti-calc tablets + rinsing

Safety Information

• This product meets the requirements regarding interference

suppression on radio and TV.

• After the product has been repaired, it should function

properly and has to meet the safety requirements as

officially laid down at this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240V

Frequency : 50 - 60 Hz

Power Iron : 800 W

Boiler : 1370 W

Product dimension : 42.9 x 40 x 20.6 cm

Weight of iron : 1.2 kg

Weight of iron + base : 4.5 kg

Water advice

If the tap water in your area is very hard, it is advisable to mix

the tap water with an equal amount of demineralised water.

SteamGlide Soleplate

SteamGlide soleplate is the best Philips soleplate. It has great

scratch resistancy, glides excellent and is easy to clean.

Separate Water Tank

The seperate watertank allows you to re-fill the watertank

any time, even during ironing, without waiting.

ECO Setting

Save 30% energy and 40% water consumption by selecting the

ECO-setting. The ECO-setting offers the most energy efficient

way to obtain perfect ironing results.

Anti-calc Tablets

Permanent anti-calc tablets delay the formation of scale build

up ensuring better protection for your system iron.

GC7541

240 g

GC7540

2-8

BACKPLATE 18

HOSE CORD ASSY 19

Remove Screw A

Disassemble BACKPLATE 18

Remove Screw B1, B2

Remove Clamping plate

Remove Power cord quick-connect S, E, L, N

Disassemble Steam hose

Disassemble HOSE CORD ASSY 19

Steam hose

Black

Hose clip(a)

Power cord

Blue

Clamping

plate

BlueGreen

NLE

B2 B1

Brown

Fig 1. Wiring at rear HOUSING (Part 1)

Blue

(Micro switch)

Black

(Microswitch)

White

(Lamp assy)

Blue

(Lamp assy)

Fig 2. Wiring at rear HOUSING (Part 2)

INLAY 17

STEAM LOCK 13

LAMP MOUNTED ASSY 8

MICROSWITCH ASSY 11

TRIGGER 12

THERMOSTAT DIAL ASSY 15

HOUSING PRINTED 10

SOLEPLATE COVER 6

THERMOSTAT BUSH 9

RUBBER HOSE 3

SOLEPLATE ASSY 1

Remove Screw A

Disassemble BACKPLATE 18

Release Inlay rear catch

Disassemble INLAY 17

Disassemble STEAM LOCK 13

Disassemble MICROSWITCH ASSY 11

Remove Screw C

Disassemble TRIGGER 12

Disassemble THERMOSTAT DIAL 15

Fig 3.

Remove Screws D1, D2, D3

Disassemble HOUSING PRINTED 10

Remove HOSE CLIP 4

Disassemble RUBBER HOSE 3

Remove Screws E1, E2, E3

Disassemble SOLEPLATE COVER 6

DISASSEMBLY ADVICE - IRON

GC7541

GC7540

3-8

STAND IRON

Boiler Electronics

On/off switch

Steam select switch

Power LED 1x

Steam LED's 3x

Thermal

Fuse

Thermal

Fuse

Pump

Thermistor 1

Boiler

Heating

Element

Electro-

valve

Ther-

mostat

Trigger

Switch

Heating

Element

Fig 4. Electrical diagram

PARTS LIST - IRON & ELECTRICAL DIAGRAM

Pos Service code Description Remark

4239 021 68641

4239 015 56122

4239 015 56511

4239 010 10111

4239 015 70153

Soleplate assy 230 V

Rubber hose (SOS)

Rubber hose (dosing)

Hose clip

Ryton ring

Steamglide-SOS

4239 026 48151

4239 021 31782

4239 021 36861

4239 026 13222

4239 021 68681

Soleplate cover

Steam deviator assy

Lamp mounted assy

Thermostat bush

Housing

Blue

Printed, Dark blue

4239 021 31793

4239 026 48171

4239 026 48181

4239 010 09293

4239 021 68691

Microswitch assy

Trigger

Steam lock

Trigger spring

Thermostat dial assy

Blue

Dark blue

4239 026 48201

4239 026 48211

4239 026 48221

4239 021 68711

SOS knob

Inlay SOS

Backplate

Hose cord mounted assy

Blue

Dark blue

GC7541

4239 021 77061

4239 021 79091

GC7540

4-8

NLE

EXPLODED VIEW - IRON

GC7541

GC7540

5-8

TRAY RUBBER CAP 30

TRAY ASSY 33

DOOR ASSY

Remove TRAY RUBBER CAP 30 (3x)

Remove Screw F1, F2, F3

Disassemble TRAY ASSY 33

Remove Screw G

Disassemble DOOR ASSY

FRONT PANEL PRINTED 37

POWER BOARD 43

CONTROL BOARD

Remove TRAY RUBBER CAP 30 (3x)

Remove Screw F1, F2, F3

Disassemble TRAY ASSY 33

Remove Screw H1, H2

Disassemble FRONT PANEL 37

Remove Screw J1, J2

Disassemble PCB BRACKET

Disassemble CONTROL BOARD

Disassemble POWER BOARD 43

WATER TANK ASSY 34

HOSE CORD CAP 36

BOILER ASSY 38

BRAIDED RUBBER HOSE -

BOILER

PUMP ASSY 45

INLET TUBE - PUMP

DE-AIR TUBE

RINSE RUBBER COUPLING 50

RINSE BUSH

RINSE CAP ASSY 52

Remove TRAY RUBBER CAP 30 (3x)

Remove Screw F1, F2, F3

Disassemble TRAY ASSY 33

Remove Screw H1, H2

Disassemble FRONT PANEL 37

Disassemble HOSE CORD CAP 36

Disassemble RINSE CAP ASSY 52

Disassemble RINSE BUSH

Disassemble RINSE RUBBER COUPLING 50

Remove Screws K1, K2, K3, K4

Disconnect INLET TUBE - PUMP

Disconnect DE-AIR TUBE

Disassemble WATER TANK ASSY 34

Disassemble BRAIDED RUBBER HOSE - BOILER

Disassemble PUMP ASSY 45

Remove Torx screws L1, L2, L3

Disassemble TOP SPACER

Disassemble BOILER ASSY 38

DISASSEMBLY ADVICE - STAND

PARTS LIST - STAND

Note: For Pos 45, please replace both components together when either one is faulty.

The 2 components come as a service kit.

Pos Service code Description Remark

4239 015 59601

4239 021 68791

4239 021 68831

4239 026 48341

4239 021 68761

Tray rubber cap

Tray assy

Water tank assy

Hose cord knob

Front panel

Dark blue

White

Dark blue

Printed

4239 021 39541

4239 017 09892

4239 010 10261

Boiler assy

Electrovalve

Inox clamp

High End

Pos Service code Description Remark

4239 021 68611

4239 022 66221

4239 015 56761

4239 021 68731

Power board

Control board-

Pump assy kit

Rinse rubber coupling

Rinse cap assy Dark blue

2422 070 98366

4239 021 68721

4239 026 42081

Cord set

Stand bottom assy

De-air valve

White

High End

GC7541

4239 021 78991

4239 021 79011

GC7540

6-8

L2 L3

Clamping

plate

J1 J2

Cord clamp

EXPLODED VIEW - STAND

GC7541

GC7540

7-8

• Due to the high wattage of the iron, only the specified cord set must be used.

• Should damage be observed on the HOSE-CORD ASSY or CORDSET 55, they must be replaced.

Continued usage is not allowed.

• When replacing the MICROSWITCH ASSY 9, please dress the 2 attached wires such that they are free of tension.

Pulling force on the wires may affect the steam triggering.

• To avoid damage to the sealing & components of the BOILER ASSY 38, NEVER clean the boiler assy with vinegar,

descaling agent or other corrosive chemicals.

• When replacing ELECTROVALVE 40 or PUMP ASSY 45, please be reminded to apply loctite at the joints for good

sealing.

• After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations

as laid down & officially established at this moment.

• The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least

15minutes. The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-

point

Minimum Maximum Nominal + Tolerance

•(1 dot) 70 120 95 25 Acetate, elastane, polyamide, polyproylene

•• (2 dots) 100 160 130 30 Cupro, polyester, silk, triacetate, viscose, wool

••• (3 dots) 140 210 175 35 Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS,ASO etc is working

properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

REPAIR INSTRUCTIONS

GC7541

GC7540

8-8

Single-wire

connector

BLACK

LIGHT GREY

Dual-wire

connector

Pump Assy Wire connections

Connector positions in DOTTED circle cannot be interchanged

REPAIR INSTRUCTIONS

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