Philips PerfectCare Pure GC7635 Bedienungsanleitung

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

ServiceManual

Philips Consumer Lifestyle

PerfectCare Pure PSG

GC7635

13/07

PRODUCT INFORMATION

Fast & powerful crease removal

• Soleplate: T-ionicGlide

• OptimalTemp Technology

• Steam output

• Vertical steam

• Steam pressure: Up to 5 bar

• Steam tip

• Power: 2400 W

• Steam boost: 240 g

• Continuous steam output: 120 g/min

Easy to use

• Water tank capacity: 1500 ml

• Filling and emptying water: Extra large filling hole

• Refill any time

• Heat-up time: 2 min

• Hose storage: Hose storage compartment

• Storage solution: Carry lock

• Cord storage: Cord clip

• Hose length: 1.6 m

• Safe for all fabrics: Even for delicates like silks

• Power cord length: 1.8 m

Sustainability

• ECO setting: 30% energy reduction

Calc management

• Calc clean solution: Demineralized water

Safety Information

• This product meets the requirements regarding interference

suppression on radio and TV.

• After the product has been repaired, it should function

properly and has to meet the safety requirements and legal

regulations as officially laid down at this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240V

Frequency : 50 - 60 Hz

Power : 2800 W

Dimension (F-box) : 400 (L) x 230 (W) x 280 (H) mm

Weight of iron : 1.20 kg

Demineralized water only

PerfectCare Pure is designed to be used only with demineralized

or distilled water. Demineralized or distilled water prevent your

appliance form scale damage, your appliance will deliver powerful

and clean steam for very long. Tap water filtered by the Philips

IronCare filtering jug works perfectly well. The product should

not be used with tap water, perfumed water nor Brita filtered

water.

Compact and light

The compact design makes your appliance easy to storage. Space

will never be an issue again! As it is very light, your appliance is

easy to carry. Its light weight iron will make your ironing much

more comfortable.

OptimalTemp Technology

OptimalTemp Technology from the PerfectCare steam generator

always delivers one perfect setting for all your clothes thanks to:

- Advanced Smart Control Processor

- Centrifugal steam chamber.

Tested and approved by experts

Tested and approved by independent textile experts institutes.

GC7635

2-8

INLAY 10

IRON PCBA 6

TRIGGER 9

CHASSIS 8

HOUSING & LIGHT RING ASSY 4

DOSING HEAD 2

Remove Screw A1

Remove INLAY 10

Remove Screw B1

Remove IRON PCBA 6

Remove TRIGGER 9

Remove Screws C1, C2

Remove CHASSIS 8

Remove Screws D1, D2, D3

Remove HOUSING & LIGHT RING ASSY 4

Remove DOSING HEAD 2

LED ASSY 5

HOSE CORD MTD ASSY 7

COVER 3

SOLEPLATE ASSY 1

Remove Screw A1

Remove INLAY 10

Remove Screw B1

Remove IRON PCBA 6

Remove TRIGGER 9

Remove Screws C1, C2

Remove CHASSIS 8

Remove Screws D1, D2, D3

Remove HOUSING & LIGHT RING ASSY 4

Remove DOSING HEAD 2

Remove LED ASSY 5

Remove Screw E1

Remove HOSE CORD MTD ASSY 7

Remove Screws F1, F2, G1

Remove COVER 3

Remove Screws H1, H2

Remove SOLEPLATE ASSY 1

DISASSEMBLY ADVICE - IRON

PARTS LIST - IRON

Pos Service code Description

4239 021 77141

4239 026 53721

4239 026 53733

4239 021 79523

4239 021 78811

Soleplate MTD assy

Dosing head

Cover

Housing & Light ring assy

LED assy

4239 021 77592

4239 021 77353

4239 026 53774

4239 026 53784

4239 026 53813

Iron PCBA

Hose cord MTD assy

Chassis

Trigger

Inlay

11 4239 021 79532 Deco plate assy

GC7635

3-8

D2 D3

B1 10

Trigger spring cap

Dosing seal

Reflector

EXPLODED VIEW - IRON

GC7635

4-8

TRAY CAP 22

TRAY RUBBER FRONT 21

TRAY RUBBER 20

TRAY 19

CARTRIDGE LID 31

STAND BOTTOM 12

STAND BOTTOM CAP 13

WATER TANK ASSY 23

FRONT LOCK 32

Remove TRAY CAP 22

Remove Screws A1, A2

Remove TRAY RUBBER FRONT 21

Remove TRAY RUBBER 20

Remove Screws B1, B2, B3, B4

Remove TRAY 19

Remove CARTRIDGE LID 31

Remove Screws C1, C2, C3, C4, C5, C6

Remove STAND BOTTOM 12

Remove Screw D1

Remove STAND BOTTOM CAP 13

Remove WATER TANK ASSY 23

Remove Screws H1, H2

Remove FRONT LOCK 32

FILLING DOOR 24

POWER BOARD PCBA 27

PUMP ASSY 16

POWER BUTTON 26

POWER CORD 25

Remove TRAY CAP 22

Remove Screws A1, A2

Remove TRAY RUBBER FRONT 21

Remove TRAY RUBBER 20

Remove Screws B1, B2, B3, B4

Remove TRAY 19

Remove Screws C1, C2, C3, C4, C5, C6

Remove STAND BOTTOM 12

Remove Screw D1

Remove STAND BOTTOM CAP 13

Remove WATER TANK ASSY 23

Remove FILLING DOOR 24

Remove Screws E1, E2

Remove POWER BOARD PCBA 27

Remove PUMP ASSY 16

Remove Screw F1

Remove POWER BUTTON 26

Remove Screws G1, G2

Remove POWER CORD 25

DISASSEMBLY ADVICE - STAND

PARTS LIST - STAND

Pos Service code Description

4239 026 53833

4239 026 53841

4239 026 55982

4239 026 55992

4239 021 81341

Stand bottom

Stand bottom cap

Belt loop left

Belt loop right

Pump assy

4239 015 60543

4239 010 10261

4239 021 79551

4239 015 60431

4239 015 60442

Tube-Pump outlet

Hose clip

Tray - No lock

Tray rubber

Tray rubber front

Pos Service code Description

4239 026 55921

4239 021 79755

4239 026 56012

2422 070 98399

4239 021 79631

Tray cap

Water tank assy

Filling door

Power cord

Power button

4239 021 77574

4239 021 78464

4239 021 77724

4239 015 60412

4239 026 53931

Power board PCBA

Cartridge welded assy

Sensing probe

Tube-Probe interconnect

Cartridge lid

32 4239 021 79601 Front lock

GC7635

5-8

Cartridge clip

Clamping plate

LID clip

Cord clamp

Hose (hose cord

mounted assy)

Tube-cartridge

inlet

Tube-cartridge

outlet

Button frame

Cartridge

LID rubber

Rear lock rubber

EXPLODED VIEW - STAND

GC7635

6-8

IRON

STAND

WA8 Marlin Iron LED Assy (HE)

WA1 Marlin PCB to Pump L

WA2 Marlin PCB to Pump N

Marlin Sensing Probe Earth Welded Assy

Marlin Sensing Probe Welded Assy

WA4 Marlin SG Fuse to SG L

WA6 Marlin SG Fuse to Hosecord L

WA7 Marlin SG N to Hosecord N

Marlin SG Thermistor Assy

Thermal Fuse

Iron Earth Point

Hosecord

(to Stand)

Iron Heater

Hosecord

(to Iron)

Iron L Flex L

Flex N

Iron N

Earth

interconnection

Iron

PCBA

HE POWER PCBA

COND

SENSE

FLEX

PUMP

WIRING DIAGRAM

GC7635

7-8

REPAIR INSTRUCTIONS

• Due to the high wattage of the iron, only the specified cord set must be used.

• Should damage be observed on the POWERCORD 25, it must be replaced. Continued usage is not allowed.

• If STAND BOTTOM 12 is provided without type plate information eg. Type number, voltage etc. When replacing the

cover, engrave the type number & voltage on the type plate with a sharp object.

• After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation

as laid down & officially established at this moment.

• The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Soleplate temperature (Deg C)

Materials, for example

Test-

point

Minimum Maximum

120 143 All fabric types

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. Steaming, steam trigger, variable steam, SOS, PCBA

etc is working properly.

4. Loose part

Check that there are no loose parts eg. Extra screws in the product that can cause short-circuit or product malfunctions.

5. Fuse open circuit

When replacing fuse, to also service the water tubes which is probably choked with calc.

6. PCBAs ESD control

All failed PCBAs including to be packed with ESD bags for shipment.

7. Screws

Screws should be the dened screws in terms of length and material used.

GC7635

8-8

8. Pump - Cleaning restrictor

Service center to perform pump restrictor cleaning via following step if observe pump not pumping water:

1. De-assemble water tube of pump.

2. Clean restrictor via sharp object.

3. Re-assemble stand

9. Cartridge compartment - Cleaning

Service center to perform cleaning of Cartridge compartment via following step:

1. Open Cartridge lid of stand.

2. Clean out any residue located on the mesh.

REPAIR INSTRUCTIONS

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