Pilotair SCR Series Datenblatt

1 | P a g e

SCR SERIES

Instructions and Parts List

Pilot SCR7.5 Scroll Air Compressor

SCR Series Scroll Compressors

Instructions and Parts List

2 | P a g e

SCR SERIES

Instructions and Parts List

Dear Customer,

Thank you for choosing Pilot Air.

In order to get the best performance out of this product, please read this manual carefully.

To avoid incorrect operation of the equipment and possible physical risk to the operator, please

read and strictly follow the instructions contained in this manual.

Note, these instructions are in addition to the safety rules that apply in the country where the air

compressor is installed.

Before packing for shipment, each machine undergoes a rigorous test to ensure the absence of

any manufacturing faults and to demonstrate that the device can perform all the functions for

which it has been designed.

This manual must be maintained available in any moment for future references and it has to be

intended as inherent part of the relevant machine.

Due to the continuous technical evolution, we reserve the right to introduce any necessary

change without giving previous notice.

Should you experience any trouble, or for further information, please do not hesitate to contact

us.

Best Regards,

PILOT AIR COMPRESSORS

http://www.pilotair.com

Phone: 1300 667 579

Email: service@pilotair.com.au / spares@pilotair.com.au

3 | P a g e

SCR SERIES

Instructions and Parts List

INDEX

1 Safety 4

2 Specification Chart 6

3 Installation 7

4 Commission & Operation 9

5 Operation 10

6 Maintenance 11

7 Wiring Diagram 17

8 Warrant Terms and Conditions 18

4 | P a g e

SCR SERIES

Instructions and Parts List

Safety

Pressure vessels (air receivers) are a type of plant, and as

such, MAY be required to be registered with the relevant

statutory authority in your state. Regulations regarding plant

registration vary from state to state. Check with your relevant

government authority about plant registration.

Compressed air can be dangerous. Never point compressed

air tools or equipment towards another person.

After use, drain all residual air pressure or engage outlet tap

to prevent accidental discharge by children.

Keep clear of compressor pump during and after

operation. Heat build up in the pump may cause burns to

unwary.

Never operate the unit without factory fitted belt guard.

(Belt Drive Models) or Pump Shroud (Direct Drive

Models).

Never operate the unit with damaged or exposed

electrical wiring.

5 | P a g e

SCR SERIES

Instructions and Parts List

Safety

Do not alter, adjust or remove any components on the

unit without technical support from Pilot Air or an

authorised Pilot Air agent.

Whenever transporting an air compressor, ensure all air

is drained from the air receiver. There should be NO

residual air pressure in the air receiver.

6 | P a g e

SCR SERIES

Instructions and Parts List

Specification Chart

F.A.D

Motor Size

Max.

Pressure

Noise

Level

Dimensions

Weight

L/Min

CFM

KPA

PSI

D(B) A

SCR2.2/

240V

240

8.8

2.2

(240V)

800

116

850

600

930

195

SCR2.2

240

8.5

2.2

800

116

850

600

930

199

SCR4

400

14.1

5.5

800

116

850

600

930

215

SCR5.5

600

21.2

5.5

7.5

800

116

850

600

930

240

SCR7.5

850

30.0

7.5

800

116

850

680

980

255

7 | P a g e

SCR SERIES

Instructions and Parts List

Installation

LOCATION

•An indoor installation is desirable with the seating ground able to bear the weight of the Air

Compressor.

•Clean, well ventilated and free from corrosive or explosive vapor areas.

•Ensure a sufficient space around the compressor for the convenience of cooling and

maintenance.

•Ensure the floor is levelled and of sufficient strength with adequate access for maintenance.

•Free space above the unit → Minimum of 1.5 M clearance.

•Free space on each site → Minimum of 1 M clearance.

•Place the unit on a flat surface and keep sufficient space for maintenance.

PRECAUTIONS BEFORE OPERATION

•The compressor should be operated under the supervising of authorized person.

•Never remove or modify the safety devices originally mounted on the unit.

•Never remove the covers while this unit is in operation

•Make sure the voltage and frequency of the power source are correct.

•All maintenance works have to be executed by authorized person.

•Never operate the compressor at higher Discharge pressure than those specified on the

Compressor Nameplate pressure specification.

•Care needs to be exercised and the operation of the unit needs to be monitored in ambient

conditions of 40 degrees or more

8 | P a g e

SCR SERIES

Instructions and Parts List

Installation

PANEL

NAME

Power Indicator

Reset

Stop Indicator

Hour Meter

Running

Remote / Local

Pressure

Phase Reversal

Overload

Over Temp.

START

Emergency

STOP

Pressure

9 | P a g e

SCR SERIES

Instructions and Parts List

Commissioning and Operation

When commissioning a new compressor or re-commissioning a compressor which has been out of

service, the following operation recommendations should be followed.(The operator should have

experience and be qualified.)

1. COMMISSIONING

A. PRIMARY CHECKS

1. Confirm that all the pipe and wire connections have been firmly connected, and the main

power should be turned off.

2. Make sure all the electrical connections are correct.

3. Check the belts for tightness and adjust if required.

4. Remove the RED FICED PLATE.

5. Open the Stop Valve and switch on the main power.

B. CHECK BEFORE RUNNING

1. Confirm that the main Power Source and Earth have been connected well and the 3-

phase voltage is correct.

2. (2) Press the START button and check rotation of Air end. The correct rotation is CCW

looking from Air end pulley side(Follow the arrow label). If rotation is correct, go next

process. If the Air end rotate in wrong direction, STOP immediately and exchange any

two cables of power source.

ATTENTION: Incorrection direction of rotation is not allowable or the Air end will

damaged seriously.

C. CHECK UNDER RUNNING

1. Switch power ON, press START.

2. Press STOP and CHECK immediately while there are noise or the vibrations of unit is

getting seriously.

3. Check pressure is rising or not. If pressure does not rise, turn the unit off, check the

Pressure Gauge, rotation of Air end and pressure pipe.

4. If the unit is running in normal status, close all the covers.

10 | P a g e

SCR SERIES

Instructions and Parts List

Operation

A. START

1. Switch the power on. Check the Power Indicator is on.

2. Open the Stop Valve and push the START button. Confirm pressure is rising at correct

working pressure.

ATTENTION: It should be conducted commissioning procedure before starting the

compressor which is not be used for a long period of time.

B. PRESSURE INDICATOR

1. When discharge pressure reaches the upper limit of Pressure Switch, the compressor

stops and the Pressure Indicator is on.

2. When discharge pressure reaches the lower limit of Pressure Switch, the compressor

starts and the Pressure Indicator is off.

C. SHUT-DOWN

1. Push the STOP button to stop the compressor.

2. In emergency situation, push the EMERGENCY STOP button.

ATTENTION: Before restart the unit, make sure all the problems have been rectified. And

turn the EMERGENCY STOP 45° clockwise and then push the

RESET button. Do not use EMERGENCY STOP in normal use or the equipment may be

damaged.

D. RESET

1. When the compressor shuts down as the protective device or emergency stop, all the

problems or faults should be resolved before pushing the RESET button and restart the

unit.

ATTENTION: All the part and pipe in the compressor is at high temperature. DO NOT

touch any part or pipe without any protection or cause serious injury.

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