Pioneer DR024GHFD18HT2 Bedienungsanleitung

Technical &
Service Manual
CENTRAL SPLIT AIR CONDITIONER
IMPORTANT NOTICE: Thank you very much for purchasing this Air Conditioner. Please read this manual carefully before
installing or operating your new air conditioning system. Be sure to save this manual for future reference.
HIGH EFFICENCY
AIR HANDLER
Models:
• DR024GHFD18HT2
• DR036GHFD18HT2
• DR048GHFD18HT2
• DR060GHFD18HT2
- R-410A REFRIGERANT
- 208~230 V, 1 Phase, 60 Hz
- 18 SEER

SAFETY SUMMARY
IMPORTANT NOTICE
●We pursue a policy of continuing improvement in design and performance of products. The right is
therefore reserved to vary specifications without notice.
●We cannot anticipate every possible circumstance that might involve a potential hazard.
●This air conditioner is designed for standard air conditioning only. Do not use this air conditioner for
other purposes such as drying clothes, refrigerating foods or for any other cooling or heating process.
Do not let the air-out face animals or plants, it might have an adverse effect on them.
●The installer and system specialist shall secure safety against leakage according to local regulations
or standards.
●Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness.
Definitions for identifying hazard levels are provided below with their respective signal words.
●Installation should be performed by the dealer or other professional personnel. Improper installation
may cause water leakage, electrical shock, or fire.
●Do not perform installation work, refrigerant piping work, drain piping and electrical wiring connection
without referring to our installation manual. If the instructions are not followed, it may result in water
leakage, electric shock or fire.
●Use refrigerant R410A in the refrigerant cycle.
●Do not pour water into the indoor or outdoor unit. These products are equipped with electrical parts. If
poured, it will cause a serious electrical shock.
●Do not open the service cover or access panel for the indoor or outdoor units without turning OFF the
main power supply.
●Do not touch or adjust safety devices inside the indoor or outdoor units. If these devices are touched
or readjusted, it may cause a serious accident.
●Refrigerant leakage can cause difficulty in breathing due to insufficient air. Turn OFF the main switch,
extinguish any naked flames and contact your service contractor, if refrigerant leakage occurs.
●Do perform air-tight test. Do not charge oxygen, acetylene or other flammable and poisonous gas into
the refrigerant cycle when performing a leakage test or an air-tight test. These types of gas are
extremely dangerous and can cause an explosion. It is recommended that nitrogen be used for this
test.
●The installer and system specialist shall secure safety against refrigerant leakage according to local
regulations or standards.
●Use an ELB (Electric Leakage Breaker). In the event of a fault, there is danger of an electric shock or
a fire if it is not used.
Immediate hazards which WILL result in severe personal injury or death.
Hazards or unsafe practices which COULD result in severe personal injury or
death.
Hazards or unsafe practices which COULD result in minor personal injury or
product or property damage.
Useful information for operation and/or maintenance.
●Do not use any sprays such as insecticide, lacquer, hair spray or other flammable gas within
approximately one (1) meter from the system.

●If circuit breaker or fuse is often activated, stop the system and contact your service contractor.
●Check that the ground wire is securely connected. If the unit is not correctly grounded, it will lead
to electric shock. Do not connect the ground wiring to gas piping, water piping, lightning
conductor or ground wiring for telephone.
●Before performing any brazing work, check to ensure that there is no flammable material around
when using refrigerant. Be sure to wear leather gloves to prevent cold injuries.
●Protect the wires, electrical parts, etc. from rats or other small animals.
If not protected, rats may gnaw at unprotected parts, which may lead to fire.
●Fix the cables securely. External forces on the terminals could lead to a fire.
●Install the air conditioner on a solid base that can support the unit weight. An inadequate base or
incomplete installation may cause injury in the event the unit falls off the base. Incomplete
connections or clamping may cause terminal overheating or fire.
●Make sure that the outdoor unit is not covered with snow or ice, before operation.
●Do not step or put any material on the product.
●Do not put any foreign material on the unit or inside the unit.
●It is recommended that the room be ventilated every 3 to 4 hours.
●The air conditioner may not work properly under the following circumstances.
The power transformer provides the same power with the air conditioner. The electrical equipment
is too close to the power supply of the air conditioner. With the sharp change of power
consumption and switching action, the power supply of the air conditioner will generate a large
induction surge voltage.
CHECKING PRODUCT RECEIVED
●Upon receiving this product, inspect it for any shipping damage. Claims for damage, either apparent
or concealed, should be filed immediately with the shipping company.
●Check the model number, electrical characteristics (power supply, voltage and frequency) and
accessories to determine if they are correct.
The standard utilization of the unit shall be explained in these instructions.
Therefore, the utilization of the unit other than those indicated in these instructions is not
recommended.
Please contact your local agent, as the occasion arises.
The figures in this manual are based on the external view of a standard model.
Consequently, the shape may differ from that of the air conditioner you have selected.

1. General ..................................................................................................................................................1
1.1 Features ........................................................................................................................................1
1.2 Product lineup ...............................................................................................................................1
1.3 Nomenclature................................................................................................................................1
1.4 Unit installation ..............................................................................................................................2
1.5 Working range ...............................................................................................................................2
1.6 Product appearance ......................................................................................................................2
2. Specifications.........................................................................................................................................3
3. Outlines and dimensions........................................................................................................................5
4. Electrical data .......................................................................................................................................7
5. Blower data ............................................................................................................................................8
6. Sound data ..........................................................................................................................................10
7. Refrigerant cycle ..................................................................................................................................11
8. Wiring diagram.....................................................................................................................................12
8.1 Electrical wiring diagrams............................................................................................................12
8.2 Control board picture...................................................................................................................13
8.3 Common wiring ...........................................................................................................................14
9. Field setting..........................................................................................................................................15
10. Checking components .....................................................................................................................16
10.1 Check refrigerant system ..........................................................................................................16
10.2 Check parts unit .......................................................................................................................18
11. Disassembly and assembly for compressor and motor .....................................................................19
12. Control logic description.....................................................................................................................20
Table of Contents

1.�GENERAL
1. General
1.1 Features
1.3 Nomenclature
Being equipped with TXV metering, supporting cooling and heating.
Multi-speed ECM blower motor
Being in accordance with ETL AHRI.
24K
36K
48K
60K
Air Handler
Model (Btu/h)
Type
1
:available model
Up to 0.8W.C ESP.
Selecting electric heater kits within available models.
1.2 Product Lineup
DR024GHFD18HT2
DR036GHFD18HT2
DR048GHFD18HT2
DR060GHFD18HT2

1. GENERAL
1.4 Unit Installation
1.5 Working Range
1.6 Product Appearance
1:1 system is the only compatible combination.
(Only one indoor unit can be connected with one outdoor unit.)
Power Supply
Storage Condition
Temperature -13~140℉ (-25~60℃)
Humidity 30%~80%
24K
Working Voltage
Voltage Imbalance
Starting Voltage
198V ~ 253V
Within a 3% deviation from each voltage at the main terminal of outdoor unit
Higher than 85% of the Rated Voltage
2
24K
36K
48K
60K
Model (Btu/h) Indoor Unit

2.�SPECIFICATIONS
2. Specifications
3
Indoor model 24K 36K 48K 60K
Type US Duct US Duct US Duct US Duct
Power Supply V/ph/Hz 208~230/1/60 208~230/1/60 208~230/1/60 208~230/1/60
Cooling
Capacity Btu/h 24000 36000 48000 56000
Capacity
(min.-max.) Btu/h 6700-26000 11800-36800 18300-52000 18300-59400
Capacity
(min.-max.) W 2227-7327 2814-10697 5363-15240 5363-17409
Input W 2200 3770 4690 6560
Current A 9.6 16.5 21.0 26.8
SEER1 Btu/(W.h) 18 18 17.5 17.5
SEER2 Btu/(W.h) 17 17.5 17 17
EER Btu/(W.h) 10.90 9.55 10.24 8.53
Heating
Capacity Btu/h 24000 36000 48000 56000
Capacity(min.-max.) Btu/h 6700-26000 8900-38200 17600-52000 17600-57500
Capacity
Heating(Rated) @
47°F
Btu/h 24000 36000 48000 56000
Capacity
Heating(Rated) @
17°F
Btu/h 16000 25000 29300 32400
Input W 2000 3200 4260 5290
Current A 8.7 14.1 19.0 21.0
HSPF1 Btu/(W.h) 10 11 10 10
HSPF2 Btu/(W.h) 9 9 8 8
COP W/W 3.5 3.3 3.3 3.1
COP Btu/(W.h) 11.95 11.26 11.26 10.58
Moisture
Removal
L/h 2.2 4.5 5.5 7.50
Pts/h 4.64 9.5 11.6 15.80
Min. Ampacity A Indoor3.3 Indoor4.8 Indoor6.8 Indoor6.8
Max. td Fuse/
Breaker A Indoor10 Indoor10 Indoor15 Indoor15
Power Cable No.× AWG Indoor3×16, Indoor3×16 Indoor3×16 Indoor3×16
Communication
Cable No. × AWG 5×16 5×16 5×16 5×16
Thermostat Type Common 24V
Thermostat
Common 24V
Thermostat
Common 24V
Thermostat
Common 24V
Thermostat
Indoor Fan
Motor
(Multi Speed
ECM)
Qty 1 1 1 1
Model ZWK702B006073 ZWK702B500026 ZKSD-560-8-50-14 ZKSD-560-8-58
Output HP 1/3 1/2 3/4 3/4
RLA A 2.4~2.6 3.6~3.8 5.0~5.4 5.0~5.4
Speed r/min 350~1400 350~1400 350~1400 350~1400
Indoor Air Flow Rated m3/h 1360 1905 2700 2900
Indoor Air Flow Rated CFM 800 1120 1588 1706
Indoor Coil
Number of Rows 4 4 5 5
Tube Pitch(a) mm 21 21 21 21
in 0.827 0.827 0.827 0.827
Row Pitch(b) mm 13.6 13.6 13.6 13.6
in 0.535 0.535 0.535 0.535
Fin Spacing
mm 1.4 1.4 1.5 1.5
Fins Per
in 18 18 17 17
Fin Type Hydrophilic
Aluminium
Hydrophilic
Aluminium
Hydrophilic
Aluminium
Hydrophilic
Aluminium
Tube outside
Diameter and Type mm Ф7,Innergroove Tube Ф7,Innergroove Tube Ф7,Innergroove Tube
Ф7,Innergroove Tube
Coil mm 2(444×420×54.4) 2(444×420×54.4) 2 (509×546×68) 2 (509×546×68)

2.�SPECIFICATIONS
4
Indoor model 24K 36K 48K 60K
Dimension(W×H×D) in 2(17-1/2×16-1/2×
2-1/8)
2(17-1/2×16-1/2×2-1
/8)
2 (20×21-1/2×2-
11/16)
2 (20×21-1/2×2-
11/16)
Number of Circuits 8 8 12 12
ESP
Rated In.W.C.
(Pa) 0.18(45) 0.228(57) 0.276(70) 0.276(70)
Range In.W.C.
(Pa) 0-0.8(0-200) 0-0.8(0-200) 0-0.8(0-200) 0-0.8(0-200)
Indoor Noise Level (Hi) dB(A) 55 57 64 65
Throttle Type TXV TXV TXV TXV
Indoor Unit
Dimension (W×H×D) mm 500×1170×550 500×1170×550 560×1370×610 560×1370×610
inch
19-5/8 × 46-1/8 × 21-5/8
22×53-7/8×24 22×53-7/8×24
Packing(W×H×D)
mm 570×1260×645 570×1260×645 640×1410×710 640×1410×710
inch 22-1/2×49-5/8×
25-3/8
22-1/2×49-5/8×
25-3/8 25-1/4×55-1/2×28 25-1/4×55-1/2×28
Net Weight kg 61.5 63.5 85 85
lbs 135.5 140 187.2 187.2
Shipping Weight kg 72 74 97 97
lbs 158.6 163.1 214 214
Drainage Water Pipe Diameter inch 3/4'' 3/4'' 3/4'' 3/4''
Design
Pressure H/L MPa 3.8/1.6 3.8/1.6 3.8/1.6 3.8/1.6
PSIG 550/240 550/240 550/240 550/240
Qty’per 20’ /40’ /40'HQ (Indoor Unit) Set 36/72/144 36/72/144 39/78/102 39/78/102
Indoor Coil
NOTE:
1. Test Conditions:
1.1 Rated Capacity Test Conditions:
Cooling: Indoor: DB 80.0℉ (26.7C) /WB 67.0℉ (19.4C)
Outdoor: DB 95.0℉ (35.0C) /WB 75.0℉ (23.9C)
Heating: Indoor: DB 70.0℉ (21.1C) /WB 60.0℉ (15.6C)
Outdoor: DB 47℉ (8.3C) /WB 43℉ (6.1C)
1.2 SEER & HSPF Test Standard: AHRI 210/240.
2. The Sound Pressure Level is based on the following conditions:
Indoor Unit:
Air Handler Unit
Measure the noise value of the point 3.28 ft(1.0m) in front of the outlet of the wind tunnel and 3.28 ft (1.0m) high from the bottom of the unit.
3. The above data was measured in an anechoic chamber. Please take into consideration the reflected sound of your specific
application environment.
4. All specifications are subject to change by the manufacturer without prior notice.
19-5/8 × 46-1/8 × 21-5/8

3. OUTLINES AND DIMENSIONS
3. Outlines and Dimensions
5
Unit : in.(mm)
24K/36K

3. OUTLINES AND DIMENSIONS
6
Unit : in.(mm)
48K/60K
24(610)
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