Pioneer KEH-M1096ZT/X1B/EW Bedienungsanleitung

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 1999 K-ZZY. OCT. 1999 Printed in Japan

ORDER NO.

CRT2422

FM/AM CASSETTE DECK

KEH-M1096ZT X1B/EW

Service

Manual

NOTE:

-Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.

"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

TOYOTA

VEHICLE DESTINATION PRODUCED AFTER PART No. ID No. PIONEER MODEL No.

COROLLA EUROPE December 1999 08600-02810 T8400 KEH-M1096ZT/X1B/EW

CONTENTS

1. SAFETY INFORMATION............................................2

2. EXPLODED VIEWS AND PARTS LIST ......................3

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ....8

4. PCB CONNECTION DIAGRAM................................20

5. ELECTRICAL PARTS LIST........................................29

6. ADJUSTMENT.........................................................35

7. GENERAL INFORMATION.......................................37

7.1 DIAGNOSIS .......................................................37

7.1.1 SERVICE MODE .......................................37

7.1.2 DISASSEMBLY.........................................38

7.1.3 CONNECTOR FUNCTION DESCRIPTION ......39

7.2 IC ........................................................................40

7.3 SYSTEM BLOCK DIAGRAM .............................44

8. OPERATIONS AND SPECIFICATIONS....................45

-This service manual should be used together with the following manual(s):

Model No. Order No. Mech. Module Remarks

CX-529 CRT1507 2L Cassette Mech. Module:Circuit Description, Mech.Description, Disassembly

KEH-M1096ZT

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair

complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.

If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so

and refer the repair to a qualified service technician.

-Service Precautions

1. During disassembly, be sure to turn the power off

since an internal IC might be destroyed when a

connector is plugged or unplugged.

2. Whenever the amplifier may be put into operation, a

heat sink should be mounted. ICs and transistors

may be damaged if the amplifier should be put into

operation without mounting any heat sink.

3. When operating with large output power, the heat

sink becomes very hot. Be careful not to touch it.

KEH-M1096ZT

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

NOTE:

-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to ∇mark on the product are used for disassembly.

123

-PACKING SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

1 Screw Assy CEA1854

* 2 Polyethylene Bag CEG-127

3 Screw HMF50P080FMC

4 Battery CEX1030

5 Polyethylene Bag UEG-012

6 Carton UHA2416

7 Contain Box UHL3835

8 Protector UHP2200

9 Protector UHP2201

10 Remote Control Unit CXB4201

KEH-M1096ZT

2.2 EXTERIOR

KEH-M1096ZT

-EXTERIOR SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

1 Screw BMZ26P050FMC

2 Screw BMZ26P180FMC

3 Screw BMZ30P060FMC

4 Case CNB2460

5 Insulator CNM6079

6 Heat Sink CNR1510

7 Chassis Unit CXB3977

8 Remote Control Unit CXB4201

9 Cover CNS4948

10 Cassette Mechanism ModuleEXK3850

11 Screw IMS30P050FMC

12 Tuner Amp Assy UWM6541

13 Screw BMZ30P060FMC

14 Screw(M3x8) CBA1339

15 Terminal(CN803) CKF1059

16 Connector(CN802) CKM1306

17 Connector(CN801) CKM1307

18 Plug(CN851) CKS3536

19 Connector(CN341) CKS3568

20 Antenna Jack(CN551) CKX1006

21 Holder CNC7523

22 Holder CNC8105

23 Holder CNC8395

24 FM/AM Tuner Unit CWE1416

25 Holder CNC6555

26 Screw BPZ26P100FMC

27 Button(EJECT) CAC6693

28 Button(PROG) CAC6694

29 Button(RPT,SCAN) CAC6695

30 Button(SKIP,DOLBY) CAC6696

31 Cushion CNM6632

32 Lighting Conductor CNV5835

33 Lens CNV5836

34 Grille Unit CXB4195

35 Door CAT2071

36 Spring CBH1371

37 Keyboard Unit UWM6542

38 Socket(CN901) CKS3549

39 Cushion CNM6331

40 IC(IC351) TDA7385

41 Transistor(Q861) 2SB1185

42 IC(IC901) SBX8035

KEH-M1096ZT

2.3 CASSETTE MECHANISM MODULE

KEH-M1096ZT

1 Screw BSZ20P040FMC

2 Washer CBF1037

3 Washer CBF1038

4 Washer CBG1003

5 Deck Unit EWM1016

6 Screw(M2x5) EBA1028

7 Screw(M2x2.5) CBA1037

8 Spring EBH1531

9 Spring EBH1589

10 Plug(CN251) CKS3540

11 Spring EBH1515

12 Spring EBH1587

13 Spring EBH1517

14 Spring EBH1518

15 Spring EBH1519

16 Spring EBH1537

17 Wire EDD1020

18 Photo-interrupter(EGN2,3) EGN1006

19 Photo-interrupter(EGN1) EGN1005

20 Roller ENR1031

21 Shaft ELA1362

22 Roller ELA1348

23 Arm ENC1490

24 Arm ENC1397

25 Guide ENC1519

26 Holder ENC1516

27 Lever ENC1448

28 Arm ENC1488

29 Roller ENR1023

30 Belt ENT1027

31 Gear ENV1347

32 Collar ENV1508

33 Gear ENV1350

34 Flywheel ENV1500

35 Worm Gear ENV1439

36 Worm Wheel ENV1440

37 Gear ENR1037

38 Lever ENV1533

39 Arm ENV1525

40 Gathering PCB ENX1037

41 Gathering PCB ENX1042

42 Switch(S1,S2) ESG1004

43 Motor Unit(M2) EXA1382

44 Chassis Unit EXA1559

45 Tube ENM1039

46 Roller ENR1027

47 Reel Unit EXA1560

48 Head Base Unit EXA1434

49 Lever Unit EXA1578

50 Gear Unit EXA1545

51 Frame Unit EXA1476

52 Lever Unit EXA1439

53 Head Assy(HD1) EXA1594

54 Motor Unit(M1) EXA1499

55 Washer HBF-179

56 Screw JGZ20P025FNI

57 Spring EBH1545

58 Washer YE20FUC

59 Pinch Roller Unit EXA1533

60 Pinch Roller Unit EXA1532

Mark No. Description Part No. Mark No. Description Part No.

-CASSETTE MECHANISM MODULE SECTION PARTS LIST

KEH-M1096ZT

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

ANT

CN551

ATUNER AMP ASSY

BFM/AM TUNER UNIT

FM FRONT END

Q201 Q202

AM RF

FM/AM 1ST IF 10.7MHz

T31 Q31 CF51 CF52

IC 1

PA4023B IC 2

PA4024A

910 14 15 17

38 1337

25 30 28 7 33 43403123

13211415172019

CF232

Q872

Q873

Q871

FM VCC

AM VCC

20 15

RDS DECODER

8.5V REGULATOR

IC 651

PM4006B

OSC

CF52

19 47

T51

VCC

SYSB

SYSB B.U

PDO/PCK/PDI/PCE

DDECK UNIT

EPCB UNIT

CKEYBOARD UNIT

FREEL PCB

HEAD ASSY

FWD

LCH

REV

LCH

M2 SUB

MOTOR

M1 MAIN

MOTOR

CN252

CN254

CN255

CN253

EQ AMP

DOLBY NR B CN251 CN341

IC 251

CXA2560Q

4318

VR301

Lch

B.U B.U

SYSB

STBY

METAL

MECHANISM

DRIVER

LOAD

35 7

EGN1

MODE

SENSE

EGN3

REV END

SENSE

EGN2

FWD END

SENSE S2

70µSS1

LOAD

756

IC 601

PD6217B

RDS

µCOM

RESET IC

IC 702

S-80736AN-D0

VCC 23

IC 351

PA2020A

IC 901

SBX8035

REMOTE

SENSOR KEY MATRIX

FMTV

AMTV

VCO

AMIFC

COMP

GATEDRIVE

PLL

X501 X601

IC 501

PM2007A

DRST LDET

MDSENS

XIN

XOUT

SOUND

IFGD

FMSD

Q165

FMSL

AMSL

FMSD

769

REMOT

CN901 CN851

GND

ILLB

REMOT

1IL901-903

LOAD

36 MTL

STBY

RESET

ACCPOW

CSL

Q861

Q862

IC 652

NJM2903M

57K

KEH-M1096ZT

5678

IC 301

SN761029DL

SYSTEM CONTROL µCOM

IC701

PE5059A

E-VOL

IC 351

TDA7385

POWER IC

TULin FRNToutL

REARoutL

TAPELin

AUXinL+

AUXinL- MUTE

ASEN

BSEN

ISEN

MUTEIN

IPPOW

IPDI

IPDO

ACCPOW

ILLPOW

Q821

Q812

Q841

Q351

Q852

Q802 Q801

Q851

B.U

Q823

Q822

Q824

VCC

IC 401

CA0008AM

AVC-LAN DRIVER

B.U

FMSD

RDSMUTE

RDS MUTE

Q301 Q303

Q305

Q352

76921

MUTE

BMUTE

55 8

BUS+

BUS-

REMOT

620

TUNER Lch

TAPE Lch

AUX L+

AUX L-

Q353

RL FL-

RL-

VDD 5V REGULATOR

STBY

2DOUT

7DIN

LOAD

36 MTL

STBY

RESET

ACCPOW

CN801

CN802

FL+ FL-

RL+ RL-

ILL

ACC

ACCO

TX+

TX-

L+

L-

MUTE

216

410

VDT/VCK/VST

RL+

FL+

B.U

Q302 Q304

Q853

CN341

CN551

UN551

8.5V REGURATOR

RDS

ATUNER AMP ASSY

BFM/AM TUNER UNIT

DDECK UNIT

CN251

2R2K(B)

PM4006B

R526

330

-27dBs

-5.5dBs

KEH-M1096ZT

1234

A-a A-b

A-b

A-a

Large size

SCH diagram

Guide page

Detailed page

3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS

LIST”.

A-a

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