Pioneer KEH-P4010R Bedienungsanleitung

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2000 K-ZZD. OCT. 2000 Printed in Japan

ORDER NO.

CRT2582

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER

KEH-P4010R X1M/EW

Service

Manual

CONTENTS

1. SAFETY INFORMATION ............................................2

2. EXPLODED VIEWS AND PARTS LIST.......................2

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .....9

4. PCB CONNECTION DIAGRAM ................................20

5. ELECTRICAL PARTS LIST ........................................28

6. ADJUSTMENT..........................................................32

7. GENERAL INFORMATION .......................................33

7.1 DIAGNOSIS ........................................................33

7.1.1 DISASSEMBLY .........................................33

7.1.2 CONNECTOR FUNCTION DESCRIPTION34

7.2 PARTS .................................................................35

7.2.1 IC................................................................35

7.2.2 DISPLAY....................................................40

7.3 OPERATIONAL FLOW CHART...........................41

8. OPERATIONS AND SPECIFICATIONS.....................42

KEH-P4010R/X1M/EW

-This service manual should be used together with the following manual(s):

Model No. Order No. Mech. Module Remarks

CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly, Adjustment

-This service manual does not describe the CD test mode.

For the operations in the CD test mode, refer to the CD player's Service manual.

KEH-P4010RB X1M/EW

KEH-P4013R X1M/EW

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KEH-P4010R,P4010RB,P4013R

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair

complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.

If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so

and refer the repair to a qualified service technician.

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

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KEH-P4010R,P4010RB,P4013R

1 Cord Assy CDE6514

2 Accessory Assy CEA1917

3 Screw CBA1304

4 Handle CNC5395

5 Bush CNV3930

* 6 Polyethylene Bag E36-615

7 Polyethylene Bag CEG-162

8 Carton See Contrast table(2)

9 Contain Box See Contrast table(2)

10 Protector CHP2346

11 Protector CHP2347

12-1 Owner’s Manual CRD3286

12-2 Owner’s Manual CRD3287

12-3 Installation Manual CRD3293

* 12-4 Passport CRY1013

* 12-5 Warranty Card CRY1157

* 12-6 Caution Card CRP1238

13 Case Assy CXB3520

Mark No. Description Part No. Mark No. Description Part No.

(1) PACKING SECTION PARTS LIST

NOTE:

-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to ∇mark on the product are used for disassembly.

-Owner's Manual, Installation Manual

Model Part No. Language

KEH-P4010R/X1M/EW CRD3286 English, Spanish, German

KEH-P4013R/X1M/EW CRD3287 French, Italian, Dutch

KEH-P4010RB/X1M/EW CRD3293 English, Spanish, German,

French, Italian, Dutch

Part No.

Mark No. Symbol and Description KEH-P4010R/X1M/EW KEH-P4013R/X1M/EW KEH-P4010RB/X1M/EW

8 Carton CHG4183 CHG4185 CHG4184

9 Contain Box CHL4183 CHL4185 CHL4184

(2) CONTRAST TABLE

KEH-P4010R/X1M/EW, KEH-P4013R/X1M/EW and KEH-P4010RB/X1M/EW are constructed the same

except for the following:

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KEH-P4010R,P4010RB,P4013R

2.2 EXTERIOR

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KEH-P4010R,P4010RB,P4013R

1 Screw BSZ26P050FMC

2 Screw BSZ30P050FMC

3 Screw BSZ30P200FMC

4 Cord Assy CDE6514

5 Fuse(10A) CEK1136

6 Case CNB2350

7 Holder CNC5704

8 Cushion CNM5210

9 Insulator CNM7083

10 Tuner Amp Unit See Contrast table(2)

11 Screw BPZ26P080FMC

12 Screw BSZ26P080FMC

13 Screw BSZ26P160FMC

14 Cord CDE6450

15 FM/AM Tuner Unit CWE1562

16 Holder CNC8815

17 Pin Jack(CN301) CKB1035

18 Terminal(CN403) CKF1059

19 Plug(CN952) CKM1270

20 Connector(CN751) CKS3408

21 Connector(CN602) CKS3568

22 Connector(CN601) CKS3581

23 Antenna Jack(CN401) CKX1056

24 Panel CNB2341

25 Holder CNC6845

26 Holder CNC7996

27 Heat Sink CNR1505

28 Detach Grille Assy See Contrast table(2)

29 Screw BPZ20P100FZK

30 Button(DETACH) See Contrast table(2)

31 Button(1–6) CAC6822

32 Button(A,B) CAC6823

33 Button(EJECT, BSM) CAC6824

34 Button(CROSS) CAC6825

35 Button(+,-) CAC6834

36 Button(SOURCE) CAC6851

37 Spring CBH2210

38 Cover See Contrast table(2)

39 Keyboard Unit See Contrast table(2)

40 LCD(LCD1902) See Contrast table(2)

41 Connector(CN1901) CKS3580

42 Holder CNC9091

43 •••••

44 Sheet CNM7059

45 Rubber CNV6480

46 Lighting Conductor CNV6495

47 Lighting Conductor CNV6496

48 Connector CNV6497

49 Grille Unit See Contrast table(2)

50 Chassis Unit See Contrast table(2)

51 Holder Unit CXB6681

52 Button CAC4836

53 Spring CBH1834

54 Spring CBH1835

55 Spring CBH2182

56 Bracket CNC6135

57 Bracket CNC6791

58 Arm CNV4692

59 Arm CNV4693

60 Arm CNV4728

61 Panel Unit See Contrast table(2)

62 Door See Contrast table(2)

63 Spring CBH1838

64 Screw IMS20P030FZK

65 Cassette Mechanism Module EXK4170

66 Screw ISS26P055FUC

67 IC(IC301) TA8277H

68 Transistor(Q951) 2SD2396

69 •••••

70 Terminal Cover CKX-003

71 Sheet See Contrast table(2)

(1) EXTERIOR SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

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KEH-P4010R,P4010RB,P4013R

Part No.

Mark No. Symbol and Description KEH-P4010R/X1M/EW KEH-P4013R/X1M/EW KEH-P4010RB/X1M/EW

10 Tuner Amp Unit CWM7331 CWM7332 CWM7333

28 Detach Grille Assy CXB6176 CXB6177 CXB6178

30 Button CAC5789 CAC5929 CAC5789

38 Cover CNS6171 CNS6172 CNS6171

39 Keyboard Unit CWM7343 CWM7344 CWM7345

40 LCD(LCD1902) CAW1634 CAW1634 CAW1618

49 Grille Unit CXB6711 CXB6333 CXB6712

50 Chassis Unit CXB6663 CXB6664 CXB6665

61 Panel Unit CXB6715 CXB6716 CXB6715

62 Door CAT2109 CAT2108 CAT2109

71 Sheet Not used Not used CNM7157

(2) CONTRAST TABLE

KEH-P4010R/X1M/EW, KEH-P4013R/X1M/EW and KEH-P4010RB/X1M/EW are constructed the same

except for the following:

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KEH-P4010R,P4010RB,P4013R

2.3 CASSETTE MECHANISM MODULE

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KEH-P4010R,P4010RB,P4013R

1 Screw BSZ20P040FMC

2 Washer CBF1037

3 Washer CBG1003

4 Screw EBA1028

5 Screw CBA1037

6 Spring EBH1531

7 Spring EBH1642

8 Spring EBH1641

9 Spring EBH1626

10 Spring EBH1627

11 Spring EBH1649

12 Cord EDD1024

13 Photo-reflector(EGN1) EGN1004

14 Arm ENC1526

15 Lever ENC1544

16 Lever ENC1543

17 Arm ENC1532

18 Frame ENC1533

19 Holder ENC1534

20 Gear ENC1535

21 Arm ENC1550

22 Roller ENR1040

23 Belt ENT1027

24 Collar ENV1508

25 Arm ENV1539

26 Arm ENV1540

27 Gear ENV1544

28 Gear ENV1547

29 Gear ENV1560

30 Worm Wheel ENV1566

31 Lever ENV1551

32 Flywheel ENV1554

33 Gathering PCB ENX1068

34 Switch(S1,S2) ESG1007

* 35 Deck Unit EWM1032

36 Plug(CN251) CKS3540

37 Gathering PCB ENX1067

38 Motor Unit(M1) EXA1491

39 Motor EXM1028

40 Head Assy(HD1) EXA1592

41 Motor Unit(M2) EXA1580

42 Screw BMZ20P022FMC

43 Bracket ENC1528

44 Chassis Unit EXA1615

45 Pinch Holder Unit EXA1608

46 Pinch Roller ENV1518

47 Pinch Holder Unit EXA1607

48 Pinch Roller ENV1518

49 Reel Unit EXA1585

50 Head Base Unit EXA1611

51 Lever Unit EXA1587

52 Gear Unit EXA1596

53 Motor Unit(Service) EXX1055

54 Washer HBF-179

55 Spring EBH1537

Mark No. Description Part No. Mark No. Description Part No.

-CASSETTE MECHANISM MODULE SECTION PARTS LIST

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KEH-P4010R,P4010RB,P4013R

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

TUNER Lch

Q702

Q472 Q703

LDET

TMUTE

B.U VDD

Q952

SYSPW

TMUTE

SYSPW

VDD

AVDD

61 27 74 68

SYSTEM

CONTROLLER

PE5197A

IC601(1/2)

TUN-L

TUN-L ELECTRONIC VOLUME

PML003AM

IC201 11

TAPE-L

POWER AMP

IC301

MUTE STBY

FL+

FL-

RL+

RL-

22 4

SYSPW B.U

B.U

SYSPW

Q302

Q951 Q959 Q301

Q953

Q601

Q602

MUTE

8.4V

REGULATOR

RESET

IC604

S-80834ANY

VCC

VDD

560

66 65

MUTE

RESET

BSENS

ASENS

SWVDD

DPDT

KYDT

DSENS

RIMUTE

STBY

LOADSW

TELIN

SYSTEM

CONTROLLER

IC601(2/2)

PE5197A

X601

Q954

BSENS

ASENS ACC

FUSE

10A

TEL MUTE

Q611

B.U

STBY

B.U

MUTE

LOAD 46

63 8919

Q650

SWVDD

VDD

SW5V

ILL

KYDT

DPDT

SW5V

VDD SWITCH

ATUNER AMP UNIT

CDECK UNIT

BKEYBOARD UNIT

734 5

LCD DRIVER

IC1901

PD6293A

DPDT

KYDT

VDD

VLCD

X901

56 10

22 23

IC251

HA12229F

IC351

PA2020A

EQ AMP

MECHANISM

DRIVER

CN251

CN252

CN254

CN255

CN253

15 TAPE+B

Lch

FWD

L-ch

REV

L-ch

18 19

315 6

8710

CN256 315 6

LOAD

MODE

EGN1

REEL

SENSE

SUB

MOTOR

MAIN

MOTOR

DREEL SENSE PCB

CN602

CN952

CN901

CN601

CN1901

VCK/VDT/VST

ACC

BACK UP

FL+

FL-

RL-

RL+

TEL MUTE

B.REMOTE

VCC

LOUT

RIMUTE

LDSW

STBY

KEY MATRIX

LCD

IC 3

EEPROM

ANTENNA

JACK 1

FM/AM TUNER UNIT

FM/AM 1ST IF 10.7MHz

T51 Q51 CF51 CF52 CF53

IC1

MIXER, IF AMP, DET.

LDET

COMP

25 10 14 12 15 16 8 13 2 3 4

CF202

VDD

LOCL

VCC

Q401

VCC VDD

DI/DO

CE2

CE1

SDBW

FMSD

PCE2

TUNPCK

TUNPCE

SDBW

PDIO

NL1

NL2

IC 2 FM MPX

NL1

LDET

RDS

DECODER

IC 701

PM4009A

11 12

X702

Q701

VDD

FM/AM FM/AM

78 NL1

SDBW

TUNPCE

TUNPCK

TUNPCE2

TUNPDO

LOCL

25 TUNPDI

PDIO

SWVDD

POWER SWITCH

6IC602

TPD1018F

DSENS

AMANT

FMANT

ATT

AMRF

FMRF

IMG ADJ

RF ADJ

X901

10.25MHz

ANTSW

LOCL

23 LOCH

AMDET

MPXREF 41kHz

AM 2ND IF

450kHz

CREQCURRQ

DGND

STIND

L ch

CURRQ

TA8277H

B.U

IPPW

ASENBO

IP-BUS DRIVER

IC751

HA12187FP

BUSL1

BUSL2

BUS2

BUS1

Q751

Q752

CN751

IP-BUS

BUSL1 5

BUSL2 61

CN301

Q346

Q205 MUTE

20 ASEMBO

IPPW

ACC

GND

REM

BACK

LOCH

CN401

REAR OUTPUT

R ch

924

FMLOCL

20177

26 RFGND

NL2

79 NL2DT

NL2

PEE

B.REM

B.U

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KEH-P4010R,P4010RB,P4013R

1234

3.3 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS

LIST”.

A-a A-b

A-aA-a A-bA-b

A-bA-b

A-aA-a

Large size

SCH diagram

Guide page

Detailed page

A-a

DSP-201M-S00B

X601:CSS1310

6.29MHz

0R0

162

272

123123

FM/AM TUNER UNIT

ANTENNA JACK A

CN1901

CN251

For resistors and capacitors in the circuit diagrams, their resistance values or

capacitance values are expressed in codes:

Ex. *Resistors

Code Practical value

123 12k ohms

103 10k ohms

*Capacitors

Code Practical value

103 0.01uF

101/10 100uF/10V

TUNER AMP UNIT

LOADSW

The >mark found on some component parts indicates

the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of

identical designation.

Symbol indicates a resistor.

No differentiation is made between chip resistors and

discrete resistors.

NOTE :

Symbol indicates a capacitor.

No differentiation is made between chip capacitors and

discrete capacitors.

SYSTEM CONTROLLER

SWD 5V

FM(100%) 400Hz

AM(30%) 400Hz

: -15.5dBs

: -26.0dBs

TAPE (0dB)315Hz : -9.9dBs

IP-BUS DRIV

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