PISCO VJ Series Bedienungsanleitung

VJ check type structure

compressor

Built-in spring type check valve.

Dry unit

Check functionCheck function

3 types for supply valv

Wide variety of combinations can cope with variousneeds.

External Vacuum Controller for Vacuum Pump Series is for

available

For the pipe lead-out direction of concentrated piping of

manifold-type, two types are available; front lead-out

typeand rear lead-out type.

It is designed to adjust the breaking flow and breaking pressure at the same time to prevent scattering or locking of work

piece which is difficult to control by only breaking flow adjustment.

By adding a relief function to the vacuum breaker circuit, the vacuum breakdown time has been shortened for the first

time in the industry.

The vacuum sensor is an LED-indicated digital sensor (V4).

The basic specification : 2 switch output and analog output

Standard nozzle bore: 05(ø0.5mm), 07(ø0.7mm), 10(ø10mm) and 12(ø1.2mm).

Doble solenoid type

(Vacuum retention type, selectable for saving energy)

Normally closed type

Normally open type

- Built-in Spring type check valve.

- Stable long time check.

- Vacuum ON / OFF can be performed in one operation when energy saving sensor is used.

Check function

Maintain vacuum

residual pressure

for at least 4 hours

keeping vacuum

compressor off

Vacuum genelrator VJ

keeping workpiece

adsorption

Vacuum PAD

work

Blow-off air rate adjustment needle Blow-off pressure adjustment needle

Blow-off air flow control

Blow-off air

Blow-off pressure control

Vacuum Generator

※ Vacuum failure air means the

air blowing to release the vacuum.

Vacuum Pad

Tiny and light work-piece

Prevent blowing away work-piece

External Pilot Type Launch

Energy saving vacuum generator

Port for nozzle supply

External Pilot Port

Energy saving vacuum generator.

Operation method of the sensor with energy saving function.

Cut of air, when built-in vacuum pressure sensor (with energy saving function) set vacuum valve.

Pressured air consumption

Check function

Vacuum

V/V N.C

Saving

sensor

decrease and more

Saving air consumption when keeping

long time check

Applied N.O type and vacuum protection

General vacuum sensor applied

Since the external pilot type is special order, please contact nearest sales office or distributor.

P1 : Switch output value(SW1)

P2 : Switch output value(SW2)

H1 : The value of course(SW1)

H2 : The value of course(SW2)

Suction command

(Sensor pressure)

COMMAND

Breaking valve

(Solenoid valve)

SW2

(Sensor output)

SW1

(Sensor output)

Atmospheric

pressure

Vacuum

Detecting

pressure

Construction

Stand-alone type without Vacuum switch

Stand-alone type with Vacuum switch

Manifold type without vacuum switch

Manifold type with vacuum switch

Blow-off unit Ass’

Connector

Ejector unit Ass’

Blow-off unit Ass’

Connector

Ejector unit Ass’

Pilot valve Ass’y

Filter unit Ass’y

Valve unit Ass’y

Filter unit Ass’y

Sensor unit Ass’y

Pilot valve Ass’y

Valve unit Ass’y

Blow-off unit Ass’

Connector

Ejector unit Ass’

Pilot valve Ass’y

Valve unit Ass’y

Manifold

Filter unit Ass’y

Sensor unit Ass’y

Blow-off unit Ass’

Connector

Ejector unit Ass’

Pilot valve Ass’y

Valve unit Ass’y

Manifold

Code

Size

Code

Size

Model Designation (Example)

Complex Vacuum

Generator

Vacuum

Characteristic

Nozzle

Bore

Suction solenoid

Valve type

Vacuum

Port

Air supply

Port

Exhaust

Port

Solenoid valve

Voltage

Wire lead-out

Direction

Check valve

specification

No.of stations

(Only for manifold type)

Lead-out direction of air-supply&

Exhaust port(Only for manifold type)

Vacuum sensor

Vacuum characteristics

Nozzle bore

Suction solenoid valve type

Vacuum port (Applicable tube size)

Air supply port (Abblicable tube size)

Code Performance Performance PerformanceCode Code

High-vacuum type High-vacuum type

Combination of different vacuum characteristics on mouting units on a manifold (Details should be described on Specification Order Form separately)

High-vacuum at low air pressure type

Code Air consumption

Nozzle

bore

H type

Vacuum lever, Suction flow

L type

Vacuum lever, Suction flow

E type

Vacuum lever, Suction flow

※ Supply pressure is 0.5MPa for H and L type and 0.35Mpa for E type.

※ Air consumption values in ( ) represents that of E type.

00 : With manifold types, when port size differs with each station.(Details should be descrived in Specification order form.)

※1. Stand-alone type only.

※2. Manifold type only.

Valve unit Valve unit Valve unitCode Code Code

Double solenoid type (Vacuum retention type)

Normally closed type

Combination of different vacuum characteristics on mounting units on a manifold (Details should be described on Specification Order Form separately)

Normally open type

Model Designation (Example)

Exhaust port

Solenoid vavle type

Wire lead-out direction

Check vavle specification

Lead-out direction of air-supply & exhaust port (Only for manifold type)

Vacuum switch

No.of stations(Only for manifold type)

Stand-alone type

Manifold type

Code

Size

Code

Working voltage

Code

Lead-out

direction

Code

Size

Open to air (Silencer vent)

Open to air

Individual concentrated exhaust

ø8 one-touch fitting type

ø10 one-touch fitting on both sides

with concentrated exhaust

ø8 one-touch fitting on both sides

with concentrated exhaust

Tube exhaust (Push-in fitting) ø8

Top Side Different directions on mounting units

(Specification Order Form required)

Code No Code

Size

Without check valve Check valve included

Code

No.of manifolds

Code

Lead-out direction

Vacuum port side Solenoid valve side

Code

Switch

Type

NPN open collector

Button-type vacuum sensor

2 switch output and analog output

Energy saving sensor

1 switch output

Different vacuum switches on mounting units

(Specification Order Form required)

※ When using the DWE energy saving sensor, select N.C Type for the vacuum generator valve.

Ordwe example

Vacuum Generator Stand-alone type

Vacuum Generator Manifold type

Vacuum Generator Manifole type (Different mounting units on a manifold)

Vacuum characteristics : H → High-vacuum type

Nozzle bore : 05 → Ø0.5mm

Vacuum port : 04 → Ø4mm Push-In Fitting

Air supply port : 06 → Ø6mm Push-In Fitting

Exhaust port : S → Open to air(Silencer vent)

Solenoid valve type : D24 → DC24VDC

Wire lead-out direction : L → Top

Check function selection : CV-check specification

Vacuum switch : V4 → 2 switch + analog output

DWE → Energy saving 1 switch

Suction solenoid valve type : A → Double solenoid type (Vacuum retention type)

Vacuum characteristics : H → High-vacuum type

Nozzle bore : 05 → Ø0.5mm

Vacuum characteristics : K → St.1, St.2, : H type

Vacuum port : 00 → St.1, St.2, St.3 : Ø0.6mm Push-In Fitting

St.4 : E type

St.5 : H type

Nozzle bore : 00 → St.1, St.2, St.3 : Ø0.5mm

Suction solenoid vavle type : K → St.1, St.2, St.3 : Double solenoid type

St.4 : Ø1.0mm

St.4, St.5 : Ø8mm Push-In Fitting

St.4, St.5 : Normally closed type

St.5 : Ø1.2mm

Vacuum port : 04 → Ø4mm Push-In Fitting

Air supply port : 10 → Ø10mm Push-In Fitting

Exhaust port : 10 → Ø10mm Push-In Fitting

Solenoid valve type : D24 → 24VDC

Wire lead-out direction : L → Top

Check function selection : CV-check specification

No.of stations : 04 → 4 stations

Check function selection : CV-check specification

No.of stations : 05 → 5 stations

Lead-out direction of air-supply & exhaust port : A → Vacuum port side

Vacuum switch : V4 → 2 switch + analog output

DWE → Energy saving 1 switch

Lead-out direction of air-supply & exhaust port : A → Vacuum port side

Vacuum switch : K → St.1, St.2, St.3 : V4 → 2 switch + analog output

St.4 : Without vacuum switch

Suction solenoid valve type : A → Double solenoid type (Vacuum retention type)

Example of Manifold Type

Vacuum Generator VJ series Specification Order Form

Specification Order Form (ex) : Vacuum Generator Manifold type in the previous page

L side

Vacuum port

Exhaust port

Air supply port

R side

※ Station no.is arranged St.1, St.2 … St.10 from L side.

Manifold model code

Mounting unit

model code

St.

no.

Vacuum

characterisics

Nozzle

bore

Vacuum

port

Exhaust

port

Vacuum

switch

Air supply

port

Check

valve

No.of

stations

Solenoid

valve type

Wire lead-out

direction

Lead-out direction

of air-supply&

exhaust port

Suction solenoid

valve type

Manifold model code

Mounting unit

model code

St.

no.

Vacuum

characterisics

Nozzle

bore

Vacuum

port

Exhaust

port

Vacuum

switch

Air supply

port

Check

valve

No.of

stations

Solenoid

valve type

Wire lead-out

direction

Lead-out direction

of air-supply&

exhaust port

Suction solenoid

valve type

TO : PISCO KOREA PNEUMATIC CO.,Ltd.

---- Order in the following format ----

Manager :

Company name :

Manager: Department:

Quantity of order: Delivery:

Position: Name:

Example)

(Valve unit type : Double solenoid type (Vacuum retention type))

Mechanism of VJ

At vacuum generation suspended

At vacuum retention

At vacuum generation suspended At vacuum generating

At blowing-off

At vacuum generating

Blow-off air rate adjustment needle

Blow-off pressure adjustment needle

Blow-off solenoid valve

Blow-off switch over valve

Suction switch over valve

Blow-off air rate adjustment needle

Retention of suction switchover valve

Vacuum switch

Relief air

Ejector

Filter

Suction solenoid valve

Example)

(Valve unit type : Normally closed)

Blow-off pressure adjustment needle

Blow-off solenoid valve

Ejector

Filter

Suction solenoid valve

At vacuum retention At blowing-off

Blow-off switch over valve

Suction switch over valve Vacuum switch

Relief air

Specification

Ejector characteristics

Solenoid valve (Suction solenoid valve / Blow-off solenoid valve)

Fluid medium

Model code Model code Final vacuum Suction flow Air sonsumption

Operating pressure range

Rated supply pressure

Operating temp.range

Air

type type

※ Secure supply pressure as listed when the vacuum generator is in operation.

※ The values in the table are reference values only. Suction flow varies according to the vacuum system conditions;

vacuum port ia. or tube length.

※

The above characteristics are the values measured at the rated supply pressure which is 0.5MPa for H and L type and 0.35MPa for E type.

Pilot valve

Item

Suction solenoid valve Blow-off solenoid valve

Operating system

Valve construction

Item

Operating system

Valve construction

Proof pressure

Valve type

Lubrication

Effective sectional area

Min. excitation time

Rated voltage

Allowable voltage range

Surge protection circuit

Power consumption

Manual operation

Operation indicator

Wiring type

Direct operation

Diode

Red : DC24V

Black : COM

Red : DC24V

Black : COM

Blue Blue

1.2W(with LED) 1.5VA(with LED)

Push & Lock type

1.2W(with LED) 1.5VA(with LED)

Diode bridge Diode Diode bridge

Elastic seal, Poppet valve

During coil excitation, Red LED is on

Pneumatic operation by pilot valve

Elastic seal, Poppet valve

Normally closed

50msec(Double solenoid type only)

Not required

Air supply port

diameter

Double solenoid(retention type)/Normally closed/Normally open

Connector wire (cable length : 500mm)

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