Piusi MC BOX Bedienungsanleitung
Bulletin M0188A EN - Rev. 1
CONTROL PANEL
FOR DISPENSERS
CONTROL PANEL
FOR DISPENSERS
MC BOX
MC BOX
ENGLISH
USE AND
MAINTENANCE MANUAL
2
EN
3
TABLE OF CONTENTS
A. EC DECLARATION OF
CONFORMITY ...............................
B. FIRST AID RULES .........................
C. GENERAL ......................................
D. SAFETY INSTRUCTIONS ..............
D.1 SAFETY RULES ........................
D.2 TRANSPORT, HANDLING
AND UNPACKING .....................
D.3 DISPOSAL ................................
E. USING AND LOOKING AFTER
THE MANUALS ..............................
E.1 IDENTIFICATION PLATE ..........
F. DESCRIPTION OF MAIN PARTS ..
F.1 CONTROL SYSTEM .................
G. TECHNICAL SPECIFICATIONS ....
G.1 PERMITTED USES ...................
G.2 CONTROL SYSTEM
PERFORMANCE .......................
G.2 METERING PRECISION............
G.3 ABSORBED POWER ................
4
5
5
6
6
7
7
8
8
9
10
10
10
10
10
10
H. INSTALLATION ..............................
H.1 GENERAL .................................
H.2 ELECTRICAL CONNECTIONS..
I. COMMISSIONING .........................
I.1 ELECTRICAL POWER SUPPLY..
I.2 STATION CONFIGURATION ....
I.3 DISENGAGING THE
“MC” SYSTEM ..........................
I.4 METER CALIBRATION ..............
L. EVERY DAY USE ............................
L.1 FUEL DISPENSING ..................
M.ROUTINE MAINTENANCE ............
M.1 “MC” CONTROL SYSTEM ........
M.2 TROUBLESHOOTING ..............
N. SPECIAL MAINTENANCE .............
N.1 CHECKING AND REPLACING
FUSES ......................................
O. MC BOX SPARE PARTS ................
P. MANUFACTURER AND
SERVICE DATA ..............................
10
10
10
16
16
16
17
18
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EN(Translated from Italian)
4
The MC BOX dispensing units described in this manual are for professional use
only.
AEC DECLARATION OF CONFORMITY
EN (Translated from Italian)
- Machine Directive 2006/42/EC
- Low-Voltage Directive 2006/95/EC
- Electromagnetic Compatibility Directive 2004/108/EC
Description:
Model:
Serial number:
Year of manufacture:
DIESEL FUEL DISPENSER
MC BOX
refer to Lot Number shown on CE plate affixed to the
product
refer to the year of production shown on the CE plate
affixed to the product
HEREBY STATES
The undersigned:
under its own responsibility, that the equipment described below:
PIUSI S.p.A
Via Pacinotti c.m. z.i.Rangavino
46029 Suzzara - Mantova - Italy
EC DECLARATION OF CONFORMITY
Suzzara 29/12/2009
is in conformity with the legal provisions indicated in the directives:
The documentation is at the disposal of the competent authority following motivated
request at Piusi S.p.A. or following request sent to the email address: [email protected]
The person authorised to compile the technical file and draw up the declaration is
Otto Varini as legal representative.
the legal representative
5
BFIRST AID RULES
CGENERAL
Persons who have ingested toxic liquids.
Whenever fuel has been swallowed, do not induce vomiting, but have the
injured person drink large quantities of milk or water.
MC BOX Electronic Panels are designed for the private distribution of fuel (or other
liquids).
All of the models in the series are characterised by the same form for which the MC BOX
is known: a solid metal structure, high-accuracy measurements in the dispensed
product and PC software that is designed for simplicity.
This electronic panel allows you to control and monitor private use fuel consumption via
a fuel dispenser with pump and flow meter.
The MC system consists of a multi-user panel, dedicated software and the option to
connect to a PC.
Persons who have suffered electric shock.
Disconnect the power source, or use a dry insulator to protect yourself while
you move the injured person away from any electrical conductor.
Avoid touching the injured person with your bare hands until he is far away
from any conductor.
Immediately call for help from qualified and trained personnel.
IN ALL CASES, SEEK MEDICAL ATTENTION IMMEDIATELY
Key
reader
CONTROLLED UNITS
RSC converter Remote printer
Pulse meter
External nozzle
switch
Tank level
gauge
Pump unit
Remote PC
connection
PC interface
(optional)
DATA MANAGEMENT
UP TO 80 OR 120 USERS
The MC BOX System has the ability to:
• Switch the pump on;
• Recognise authorised users;
• Preset the dispense quantity;
• Manage the pulse meter;
• Manage an external level switch that turns off the pump in the event of minimum
flow level;
• Operate an external nozzle switch;
• Connect directly to a PC;
• Connect to an external printer
EN(Translated from Italian)
The panel is easy to install and is adequately protected. The wiring connections
can be easily accessed.
The group can also be supplied with a meter, to be installed together with
the pump.
Specifications
Panel with dual display, keyboard and i-button reader.
The electric box can be opened, allowing easy access to the wiring.
Maximum power supply: 6.5 amps.
Optional
• PC Software with dedicated RS converter or i-button reader to export data.
• I-button keys for users.
• High-accuracy oval gear flow meters.
Performance
• 80 or 120-user capacity (depending on model), managed via password or i-button key.
• Total consumption calculation for defined periods for each user.
• Local memory that can store data until the last 255 dispenses.
• Vehicle identification and mileage tracking option.
• Dispensing date and time control.
• Dedicated software that allows you to print dispense data for each user.
• Ability to manage up to 16 control panels with one single software.
• Key reader with USB plug for exporting data.
• RS converter with USB plug for direct connection to the PC via cable (up to 1000 m).
DSAFETY INSTRUCTIONS
All the MC BOX models have been designed and built according to applicable EEC
directives relating to essential safety and health requirements.
Page 4 of this manual shows a copy of the manufacturer's DECLARATION OF
CONFORMITY.
6
D.1 SAFETY RULES
Electrical Precautions.
There are dangerously high voltages inside the unit. Only qualified and
authorized technical personnel are allowed to open the fuel unit.
Permitted Uses.
The unit must always be used for the purpose intended. Follow the
instructions listed in the chapter Instructions for Use.
Service.
Service of the dispenser must be performed by qualified personnel.
EN (Translated from Italian)
When the machine is not used, whether it is packed or unpacked, it must be stored in a
place protected from the weather (rain, damp, sun, etc.) and from dust.
To remove the cardboard packaging, use a pair of scissors or cutters, being careful not
to damage the appliance. Fully open the packaging and take out the MC BOX so that it
can be taken to the place of final installation.
Packaging parts (cardboard, wood, cellophane, etc...) must be placed in specific
containers and not left lying around or within reach of children, as these represent a
potential risk hazard.
They must be disposed of according to the regulations applicable in the country of use.
Check the integrity of the machine by making sure the shipped parts are not damaged
in any way that could affect safety and operation. In case of any doubts, do not start the
appliance but contact the manufacturer's after-sales service.
Should the device be demolished, its parts and components should be entrusted to a
firm that specialises in the disposal and recycling of industrial waste. Please note:
DISPOSAL OF PACKING MATERIAL:
the packaging is made of biodegradable cardboard and can be sent to companies for
the normal recovery of cellulose-based packaging.
DISPOSAL OF METAL COMPONENTS:
metal parts, whether paint-finished or in stainless steel, can be consigned to scrap metal
collectors.
DISPOSAL OF ELECTRIC AND ELECTRONIC COMPONENTS:
these have to be disposed by companies that are specialised in the disposal of
electronic components, in accordance with the instructions of 2002/96/EC (see text of
Directive below).
INFORMATION REGARDING THE ENVIRONMENT FOR CLIENTS RESIDING
WITHIN THE EUROPEAN UNION:
D.2 TRANSPORT, HANDLING AND UNPACKING
D.3 DISPOSAL
7
172
260 146
256
22
MC BOX is shipped inside stackable
cardboard packaging.
DIMENSIONS OF
PACKAGING:
TOTAL WEIGHT:
WEIGHT OF
PACKAGING:
h=400 mm/
l = 290 mm/
p=200 mm
5.386 Kg
0.482 Kg
European Directive 2002/96/EC requires that all equipment marked with this
symbol on the product and/or packaging not be disposed of together with
non-differentiated urban waste. The symbol indicates that this product should
be disposed of separately from regular household waste streams.
It is the responsibility of the owner to dispose of these products as well as other
electric or electronic equipment by means of the specific refuse collection
structures indicated by the government or the local governing authorities.
DISPOSAL OF OTHER PARTS:
Other components, such as pipes, rubber gaskets, plastic parts and wires, must be
disposed of by companies specialising in the disposal of industrial waste.
EN(Translated from Italian)
EUSING AND LOOKING AFTER THE MANUALS
This manual is common to all MC box models and illustrates the main characteristics of
the various models, providing information on:
• electrical and mechanical installation
• first start up operations
• daily use
This manual DOES NOT cover other aspects such as:
• configuration and operation of the Control system
For these aspects, refer to the specific manuals which accompany each station
model.
For the installer's convenience, all supplied manuals are grouped together in an
envelope. This collection of manuals represents an integral and essential part of the
product and, according to the provisions of directive EEC 89/392, must be given to
operators and maintenance staff in order to comply with the obligations relating to
training/information referred to in directive EEC 89/391.
Carefully read the instructions contained in these manuals, as these are most important
for installation safety, operation and maintenance.
The manufacturer shall not be responsible for damage caused to persons, to property
or to the product that derive from improper use.
Look after this manual carefully in a place protected from damp, heat, dust, oils,
greases, etc., as it will be useful for future reference and consultation. Do not remove,
tear or amend any parts of the manual for any reason. In case of loss or damage, ask
the manufacturer for a copy, quoting the manual code.
This manual must always remain with the machine; in the event of the machine being
sold, it must be given to the new user.
The MC BOX has an identification plate that reads:
• Model
• Serial number / Year of manufacture
• Technical Specifications
• CE mark
8
E.1 IDENTIFICATION PLATE
MANUFACTURER
PRODUCT CODE
(see table)
YEAR OF MANUFACTURE
TECHNICAL
SPECIFICATIONS
(see table)
“CE” MARK
SERIAL NUMBER
PRODUCT NAME
MC BOX
Vn: 230 V
Fn: 50/60
In stand-by: 40 mA
Pulser Max. Freq.: 60 Hz
Pulser Duty Cycle: 20%-80%
IMotor Max: 6.5 A
IP 55
YEAR 2008
Read instruction
M0187 - M0188
CODE F1398000B
LOT NUMBER
0000001
CERTIFIED COMPANY
UNI-EN ISO 9001
PIUSI S.P.A.
SUZZARA
(MN) ITALY
EN (Translated from Italian)
The company reserves the right to change MC BOX features and specifications
at any time.
! WARNING
9
Client
reference
code
Description
Nominal current
consumption in
stand-by mode
at 25°C ambient
temperature
Power supply
fuse on
electronic
board
Nominal
power supply
(Voltage)
Nominal
frequency (Hz)
Max. motor
current (A)
Motor fuse
F1398000B
MC BOX 230V
80 USER
40 mA
100 mA T (Rit.)
40 mA
100 mA T (Rit.)
80 mA
200 mA T (Rit.)
150 mA
1 A T (Rit.)
75 mA
1 A T (Rit.)
230 Vac 230 Vac 110 Vac 12 Vdc 24 Vdc
50/60 Hz
6.5 A
8 A T (Rit.)
50/60 Hz
6.5 A
8 A T (Rit.)
50/60 Hz
7.0 A
8 A T (Rit.)
50 A
Sized according
to the power
of the connected
DC 12V motor,
but must NOT
exceed 60 A
(automotive)
Sized according
to the power
of the connected
DC 24V motor,
but must NOT
exceed 30 A
(automotive)
25 A
MC BOX 230V
120 USER
MC BOX 110V
120 USER
MC BOX 12V
120 USER
MC BOX 24V
120 USER
F1398005A F1398003A F1398001A F1398002A
MC BOX
230 Vac - 50/60 Hz
80 user
MC BOX
230 Vac - 50/60 Hz
120 user
MC BOX
110 Vac - 50/60 Hz
MC BOX
12 Vdc
MC BOX
24 Vdc
FDESCRIPTION OF MAIN PARTS
The MC BOX is designed for the private dispensing of fuel.
Recognised for their ease of use and maximum safety, MC BOX dispensers are reliable,
high-performing, quick to install and ready-to-use.
Equipment and features are:
• Sturdy, lockable metal box with hinged door;
• Electronic Control Panel with:
- Dual display
- Membrane keyboard
- Recognition and access control system with electronic key, allowing for a
simple man-machine interface.
The electronic panel is also equipped with other out-facing interfaces, such as:
- Pump ignition control
- Nozzle contact input command
- Level contact input command
- RS485 output for PC connection
(subject to software installation and available drivers)
EN(Translated from Italian)
Before installing, always make sure the dispenser model is correct and suitable
for the available power supply (voltage / frequency).
! WARNING
GTECHNICAL SPECIFICATIONS
10
The performance of the MC control system is detailed in the M0187 manual supplied
together with the MC BOX.
Implementation of a fluid dispensing system, intended for private use, not subject to
special regulations (e.g. ATEX) for potentially explosive environments.
Mainly influenced by the pulsation type used.
For further details, please refer to the specific user manual for the pulsation type used.
The MC BOX can be installed outdoors. Nevertheless, it is advisable to locate it under
the shelter of a roof to ensure the dispenser's longevity and provide greater comfort
during refueling in the event of bad weather.
The installation of the dispenser must be carried out by skilled personnel and performed
according to the instructions provided in this chapter.
The power connections must be workmanlike performed by skilled personnel, in strict
compliance with the laws applicable in the country of installation and with the
instructions on the wiring diagrams in this manual.
G.2 CONTROL SYSTEM PERFORMANCE
G.1 PERMITTED USES
G.3 METERING PRECISION
H.1 GENERAL
H.2 ELECTRICAL CONNECTIONS
G.4 ABSORBED POWER
HINSTALLATION
See table, paragraph E.1.
The maximum acceptable variations from the electrical parameters are:
• Voltage +/-10 % for AC versions
• Voltage +/-15 % for battery-operated DC versions
• Frequency +/-1% (+/-2% for short periods) (for AC versions)
The electronic control system -MC- ensures the dispenser can only be used by
authorised personnel.
All the data relating to each dispensing operation are stored and can be transferred
to a PC (optional).
F.1 CONTROL SYSTEM
EN (Translated from Italian)
Andere Handbücher für MC BOX
4
Inhaltsverzeichnis
Andere Piusi Bedienfeld Handbücher
