Polaris 2015 RZR 900 XC Edition Bedienungsanleitung

FOREWORD

The information printed within this publication includes the latest product information at time of print. The most recent

version of this Service Manual is available in electronic format at www.polarisdealers.com.

This Service Manual is designed primarily for use by certified Polaris Master Service Dealer®technicians in a properly

equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from

the operator's perspective when seated in a normal riding position.

Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop

procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the

service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper

tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service

Manual, contact an authorized dealer for service.

We value your input and appreciate any assistance you can provide in helping make these publications more useful.

Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask

Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.

Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,

2100 Hwy 55, Medina, MN 55340.

Publication Printed September 2014 (PN 9925723 R01)

constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information

presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or

inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.

2015 RZR 900

Service Manual

UNDERSTANDING SAFETY LABELS AND DIRECTIONS

Throughout this manual, important information is brought to your attention by the following symbols:

WARNING

SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,

bystander or person(s) inspecting or servicing the vehicle.

CAUTION

SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the

vehicle.

CAUTION

CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.

NOTE:

NOTE provides key information by clarifying instructions.

IMPORTANT:

IMPORTANT provides key reminders during disassembly, assembly and inspection of components.

TRADEMARKS

POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:

Loctite, Registered Trademark of the Loctite Corporation

Nyogel, Trademark of Wm. F. Nye Co.

Fluke, Registered Trademark of John Fluke Mfg. Co.

Mity-Vac, Registered Trademark of Neward Enterprises, Inc.

Torx, Registered Trademark of Textron

Hilliard, Trademark of the Hilliard Corporation

Warn, Trademark of Warn Industries

FOX, Registered Trademark of FOX RACING SHOX

RydeFX, Registered Trademark of ArvinMeritor

Some Polaris factory publications can be downloaded from www.polarisindustries.com, purchased from

www.purepolaris.com or by contacting the nearest Polaris dealer.

GENERAL INFORMATION

MAINTENANCE

ENGINE / COOLING SYSTEM

FUEL SYSTEM

PVT SYSTEM

TRANSMISSION

FINAL DRIVE

STEERING / SUSPENSION

BRAKE SYSTEM

BODY / FRAME

ELECTRICAL

1.1

9925723 R01 - 2015 RZR 900 Service Manual

GENERAL INFORMATION

CHAPTER 1

GENERAL INFORMATION

VEHICLE IDENTIFICATION.............................................................................. 1.2

MODEL NUMBER DESIGNATION.................................................................. 1.2

VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+)................................1.2

VEHICLE AND ENGINE SERIAL NUMBER LOCATION ............................................. 1.3

MISC. INFORMATION .................................................................................... 1.4

PUBLICATION NUMBERS .........................................................................1.4

REPLACEMENT KEYS.............................................................................1.5

SPECIAL TOOLS ..................................................................................1.6

GENERAL SPECIFICATIONS...........................................................................1.10

RZR 900 / RZR 900 EPS SPECIFICATIONS .......................................................1.10

RZR 900 XC SPECIFICATIONS ...................................................................1.12

RZR S 900 SPECIFICATIONS .....................................................................1.14

MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16

MASTER TORQUE TABLE ........................................................................1.16

CONVERSION TABLE ............................................................................1.19

STANDARD BOLT TORQUE SPECIFICATION.....................................................1.20

METRIC BOLT TORQUE SPECIFICATION ........................................................1.20

SAE TAP / DRILL SIZES ..........................................................................1.21

METRIC TAP / DRILL SIZES ......................................................................1.21

DECIMAL EQUIVALENTS .........................................................................1.22

1.2

9925723 R01 - 2015 RZR 900 Service Manual

VEHICLE IDENTIFICATION

Model Number Designation

Example: A15SEA57AD

GROUP MODEL YEAR MAKE / CHASSIS CODE ENGINE CODE REGION OPTION

1st 2nd 3rd 4th* 5th* 6th* 7th* 8th* 9th 10th**

A 1 5SEA57A D

* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively

** = 10th digit will be used on color/featured versions of models (not including the base)

First 3 digits and 10th digit are used in model number only. They are not used with the 17 digit VIN.

Digits 1 through 8 determine Digital Wrench calibration.

Vehicle Identification Number (VIN) Designation (2015+)

Example: 4XARH57A0F3000000

WORLD MFG. ID

VEHICLE DESCRIPTORS VEHICLE IDENTIFIERS

CHASSIS

DRIVELINE

ENGINE SIZE

ENGINE MODIFIER

CATEGORY

CHECK DIGIT

MODEL YEAR *

MFG. LOCATION

INDIVIDUAL SERIAL NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

4 X A R H 5 7 A 0 F 3 0 0 0 0 0 0

* Model Year: A = 2010; B = 2011; C = 2012; D = 2013; E = 2014; F = 2015

GENERAL INFORMATION

1.3

9925723 R01 - 2015 RZR 900 Service Manual

Vehicle and Engine Serial Number Location

Whenever corresponding about a Polaris ORV, refer to

the vehicle identification number (VIN) and the engine

serial number.

The VIN can be found stamped on a portion of the left

rear upper frame and also on a decal on the front frame

support behind the lower shock mounting location ①.

The engine serial number can be found on a decal

applied to the front of the engine crankcase ②or

stamped into the crankcase on the PTO side of the

engine.

GENERAL INFORMATION

1.4

9925723 R01 - 2015 RZR 900 Service Manual

MISC. INFORMATION

Publication Numbers

MODEL OWNER’S MANUAL PARTS MANUAL

2015 RZR 900 / EPS (50″) 9925322 9925324

2015 RZR 900 XC 9925631 9925324

2015 RZR S 900 / EPS (60″) 9925322 9925792

NOTE: When ordering service parts be sure to use the correct parts manual.

Polaris factory publications can be found at www.polaris.com or purchased from www.purepolaris.com.

GENERAL INFORMATION

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