POSEIDON 2801 Einrichtungshandbuch
CYKLON
1.0:E69
FIRST STAGE VALVE
2801, 2808, 2962, 3257,
3580, 3585
Secondary side:
1. Disconnect the low pressure
hose from the first stage valve
using a 13 mm open end
wrench.
2. Remove the o-ring from the low
pressure hose. Make sure the
sealing surfaces are not
damaged.
Removal:
Place the first stage valve with the
secondary side facing upwards in
the fixture.
1. Remove the pressure adjusting
screw (1) with a 6 mm Allen
wrench and remove the spring
(2) and (3).
2. Remove the cover (4) using a 27
mm crowsfoot and the upper
diaphragm centre (5).
3. Remove the diaphragm. (6).
Make sure the sealing surface is
not damaged. Remove the lower
diaphragm centre (7) and the
valve needle (8).
Sealing surfaces
CYKLON
1.0:E70
BALANCE HOUSING
Removal:
Place the first-stage valve with the
balanced housing facing upwards.
1. Steady the balance housing
with a special wrench. Then
remove the blind screw (25)
with a 5 mm Allen wrench.
Remove the o-ring(24) with an
o-ring remover. Remove the
balance housing (21) with the
special wrench.
2. Remove the spring (23) and the
spring guidance (22).
3. Remove the valve piston (16)
and the spacing sleeve (17).
Remove the o-ring (18) with an
o-ring remover. Remove the
washer (19) and the o-ring (20).
Use an o-ring remover for this
also. Make sure the sealing
surfaces are not damaged.
Sealing surfaces
CYKLON
1.0:E71
FIRST STAGE
2962, 3257, 3580, 3585
Removal:
1. Remove the protective cap (26).
2. Remove the locking screw (27)
with a 6 mm Allen wrench.
Remove the o-ring (28) and the
cupfilter (30).
3. Place the first stage in the
fixture. Remove the connecting
(3 1) with a 6 mm Allen wrench.
4. Remove the wheel (33) and the
oring (32) with an o-ring
remover. Make sure the sealing
surfaces are not damaged.
Sealing surfaces
CYKLON
1.0:E72
FIRST STAGE
2801
Removal:
1. Remove the protective cap (3 1).
2. Remove the locking screw (27)
with an 8.5 mm screwdriver.
Remove the cup filter (28).
3. Place the first stage in the
fixture. Remove the high
pressure valve housing (33) with
a 6 mm Allen wrench.
4. Remove the wheel (34).
5. Remove the o-rings (30,32) with
an o-ring remover. Make sure
the sealing surfaces are not
damaged.
Sealing surfaces
CYKLON
1.0:E73
FIRST STAGE
2801, 3257 10, 3585 10
Removal:
1. Remove the protective cap (24).
Unscrew the knob (25).
2. Remove the locking screw (27)
with an 8.5 mm screwdriver.
Remove the cup filter (28).
3. Remove the connection (29)
with a 6 mm Allen wrench.
4. New model, remove the locking
screw (34) with an 6 mm Allen
wrench. Remove the cup filter
(35) and the o-ring (36). Remove
the connection (37) with an 6
mm Allen wrench.
5. Remove the o-ring (30) with an
o-ring remover. Make sure the
sealing surface is not damaged.
Sealing surfaces
CYKLON
1.0:E74
FIRST STAGE
2801, 2808, 2962, 3257,
3580, 3585
6. Remove the valve seat (15) with a
valve seat remover.
7. Remove the o-ring (14) with an
oring remover. Make sure the
sealing surface is not damaged.
8. Remove the valve housing from
the fixture.
9. Remove the blind screw (10 and
13) with a 5 mm and 3 mm Allen
wrench. Remove the o-rings
(9 and 12) with an o-ring remover.
Make sure the sealing surfaces are
not damaged.
3580, 3585
Sealing
surfaces
CYKLON
1.0:E75
CLEANING:
If corrosion or salt deposits occurs,
place all metal parts – concentrated
Hempocid* or 15% Hydrochloric acid
for about 10 minutes.Then, rince the
parts thoroughly and blow dry with air.
The synthetic parts in the second stage
must not be treated with solvent.They
shall be cleaned in freshwater only.
*Hempocid = Acid Liquid Detergent
Containing phosphoric acid (5 - 10%)
and bactericid for desinfectant cleaning.
Checking:
Check the following parts very
carefully. Replace even if only slightly
damaged.
1. Valve needle (8). Check to make
sure that the needle is straight.
2. The blind screws (10 and 13).
Check to make sure the sealing
surfaces are undamaged. Also
check that the threads are not
damaged.
When servicing the regulator the
following parts should be replaced:
See chapter Service-kit.
1. All o-rings
2. Diaphragm
3. Cup filter
4. Valve seat
5. Washer
CYKLON
1.0:E76
3. The valve housing (11).
Check to make sure the threads
and also the sealing surfaces for
the o-rings are undamaged.
4. The connections (29,31 or 33).
Check to make sure the sealing
surfaces for the o-rings are un-
damaged.
5. Balanced housing (21).
Check to make sure the threads
and also the sealing surfaces for
the o-rings are undamaged.
CYKLON
1.0:E77
Assembly
1. Install the o-rings (9) and (12) on
the blind screws (10) and (13).
Lubricate through the outlets.
2. Screw in the blind screws in the
LP- HP outlets. Use a 5 mm Allen
wrench and tighten up by hand.
3. Install the o-ring (14) on the
valve seat (15) and the install
the valve seat with a seat drift.
Press the drift diagonally as
shown in the diagram and the
”rock” it to the vertical while
pressing down. The seat and
o-ring should pop into place.
This procedure avoids damage
to the oring from the high
pressure supply outlet.
Dieses Handbuch passt für folgende Modelle
5
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