Potterton NXR4i Bedienungsanleitung

Working towards

a cleaner future

NXR4i

Assembly Instructions

August 2011

heating specialists

2NXR4i 12/07/2011 - 300025089-001-B

1 Package list

Refer to the applicable product list for any optional features

used.

Packagelist:Before starting to assemble the boiler, refer to the table

below to check if you have received all the packages required.

1. Boiler body + Accessories

2. Baffle plates

3. Casing

4. Cable channel

5. Technical documents

6. Control panel

All models can be equiped with one of the following control panels: KSF ISR or KSF CE control panel.

Number of sections 8 9 10 11 12 13 14

Rear section Package 8229-0003 1111111

Special intermediate section Package 8229-0005 1111111

Normal intermediate section Package 8229-0001 567891011

Front section Package 8229-0002 1111111

Accessories (contents depend upon model) 1 111111

Common accessories 1 Package CS 20 CS 20 CS 20 CS 20 CS 20 CS 20 CS 20

Lower insulation, boiler body 1 Package CS 51 CS 53 CS 53 CS 55 CS 55 CS 57 CS 57

Base frame - dimensions depend upon model 1 111111

Number of sections 8 9 10 11 12 13 14

Baffles 1 Package CS 30 CS 31 CS 31 CS 32 CS 32 CS 33 CS 33

Number of sections 8 9 10 11 12 13 14

Casing (common parts) Package MP133 1 111111

Casing, variable parts Package MP2 - - 1 - - 1 -

Package MP3 1 - - 1 - - 1

Package MP4 - 111222

Package MP5 - 1 - - 1 - -

Number of sections 8 9 10 11 12 13 14

Cable channel 1 Package CS 41 CS 42 CS 43 CS 44 CS 45 CS 46 CS 47

Number of sections 8 9 10 11 12 13 14

1 Package (Content depends upon country) 1 111111

12/07/2011 - 300025089-001-B NXR4i

2 Mounting

Tools required

- 1 22 box spanner

- 1 Phillips screwdriver

- 1 hammer

- 1 putty gun

- 1 stanley knife

- 13 - 19 - 24 spanners

- 1 Allen key (12 mm spanner)

- Assembly tool: JDTE Plus

Warning: Assemble the boiler in the order given by the

numbers of each figure, in compliance with all the

instructions.

Symbols used

Caution danger Risk of injury and damage to equipment. Attention must be paid to the warnings on

safety of persons and equipment.

Specific information Information must be kept in mind to maintain comfort.

ZReference Refer to another manual or other pages in this instruction manual.

4NXR4i 12/07/2011 - 300025089-001-B

Boilers supplied with an assembled body

start assembly with stage 19: Hydraulic test.

For boiler supplied with the boiler body in bulk

Mounting: Assembly of the elements is carried out from back

to front, as illustrated below.

Front - Rear

(1) Special intermediate section in front of rear section. The shape of

the intermediate element is particular: the slot includes one triangle

instead of two.

ZSee step 10: Assembling the sections.

Ensure that no residue remains between the various

elements ; use if necessary a magnetic rod.

Boiler type Rear section Special intermediate

section (1) Normal intermediate

section Front section

NXR4i-8 1151

NXR4i-9 1161

NXR4i-10 1171

NXR4i-11 1181

NXR4i-12 1191

NXR4i-13 11101

NXR4i-14 11111

12/07/2011 - 300025089-001-B NXR4i

M001233-C

C003341-A

6NXR4i 12/07/2011 - 300025089-001-B

Use the holes corresponding to the number of the boiler's elements, following the indication on the frame.

1-8 /-10 /-12 /-14

-9 /-11 /-13

M12 x 25

M12

C003342-C

C003345-A

M12

8229-0003

12/07/2011 - 300025089-001-B NXR4i

(1) Sandpaper

Handle the nipples with gloves, there might be sharp

edges.

(2) Putty for nipple (Supplied)

Clean the nipples and coat them with the product.

(1)

C003346-B

(1)

C003347-B

8NXR4i 12/07/2011 - 300025089-001-B

(3) Silicon (supplied)

C003348-C

C003349-B

100

12/07/2011 - 300025089-001-B NXR4i

(1) Thermocord (Supplied)

Donotpullon thesealwhile insertingit.Otherwise,youmay stretch itandreduceits thickness.Youmustnot makethejunction

point with the thermocord in the lower part of the section.

C003350-A

C003353-B

8229-0005

10 NXR4i 12/07/2011 - 300025089-001-B

Caution: Do not overtighten. Correct tightening is achievedwhen the cast iron sections come into contact.

C003354-A

C003355-A

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